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Baxi Duo-tec 2 Combi 40 GA User Manual

Baxi Duo-tec 2 Combi 40 GA
56 pages
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© Baxi Heating UK Ltd 2013
Duo-tec 2 Combi GA Range
Gas Fired Wall Mounted Condensing
Combination Boiler
Installation & Servicing Instructions
These instructions include the Benchmark Commissioning Checklist
and should be left with the user for safe keeping.
They must be read in conjunction with the Flue Installation Guide.
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Baxi Duo-tec 2 Combi 40 GA Specifications

General IconGeneral
TypeCombi Boiler
Output Rating40 kW
EfficiencyA
Width (mm)450
Height (mm)700
Fuel TypeGas
Hot Water Flow Rate14.0 l/min
ERP RatingA
Efficiency RatingA
MountingWall-mounted
Warranty (Years)7
Central Heating Flow Rate40 kW
Gas TypeNatural Gas
Warranty7 years

Summary

Building Regulations and the Benchmark Commissioning Checklist

The Benchmark Scheme

Explains the purpose and responsibilities of the Benchmark Scheme for installers and manufacturers.

Installer Notification Guidelines

Legislation

IMPORTANT - Installation, Commissioning, Service & Repair

Emphasizes critical aspects and regulations for the installation, commissioning, service, and repair of the appliance.

Safe Manual Handling

General Advice and Techniques

Covers preparation, safe lifting techniques, and general precautions for manual handling.

1.0 Introduction

1.1 Description

Details the boiler's type, output specifications, gas setting, and system suitability.

2.0 General Layout

2.1 Layout

Provides a labelled diagram identifying various internal components of the boiler.

3.0 Appliance Operation

3.1 Central Heating Mode

Describes the operational sequence for the central heating function, including burner ignition and pump overrun.

3.2 Domestic Hot Water Mode

Details the operation of the domestic hot water system, highlighting priority and temperature control.

4.0 Technical Data

4.1 Appliance Specifications

Lists key technical data such as appliance type, power consumption, gas rates, and dimensions.

5.0 Dimensions and Fixings

6.0 System Details

6.1 Information

Provides information on water byelaws compliance and relevant publications.

6.2 Treatment of Water Circulating Systems

Advises on system flushing and the use of inhibitors to prevent corrosion.

6.0 System Details (Cont.)

6.5 System Filling and Pressurising

Details the procedure for filling and pressurizing the central heating system.

6.7 Safety Pressure Relief Valve

Explains the function, setting, and discharge pipe requirements for the safety relief valve.

6.0 System Details (Cont.)

6.8 Domestic Hot Water Circuit

Outlines the requirements for the domestic hot water circuit and potential issues.

7.0 Site Requirements

7.1 Location

Details suitable locations for boiler installation, considering flue and environmental factors.

7.2 Clearances

Specifies minimum clearances required around the boiler for installation and maintenance.

7.0 Site Requirements (Cont.)

7.4 Gas Supply

Details the requirements for connecting the boiler to the gas supply.

7.5 Electrical Supply

Specifies the electrical supply requirements and connection methods.

7.0 Site Requirements (Cont.)

7.7 Condensate Drain

Provides detailed instructions for the correct installation of the condensate drain pipework.

7.0 Site Requirements (Cont.)

7.8 Flue

Details the general requirements and guidelines for siting balanced flue terminals.

8.0 Flue Options

8.1 Horizontal Flue Systems

Explains the installation and limitations of horizontal flue systems, including length calculations.

8.0 Flue Options (Cont.)

8.2 Flue Lengths

Specifies maximum permissible equivalent flue lengths for different configurations.

9.0 Installation

9.1 Unpacking & Initial Preparation

Covers unpacking the boiler, site preparation, and template positioning.

9.0 Installation (Cont.)

9.3 Fitting The Boiler

Instructions for securely mounting the boiler onto the prepared wall plate.

9.0 Installation (Cont.)

9.6 Fitting The Flue

Step-by-step guide for assembling and installing the flue pipe.

9.0 Installation (Cont.)

9.7 Making The Electrical Connections

Details how to connect the boiler to the mains power and external controls.

10.0 Commissioning

10.1 Commissioning the Boiler

Covers priming, system flushing, pressure checks, and gas type verification.

10.0 Commissioning (Cont.)

10.2 Check the Operational Gas Inlet Pressure & Gas Rate

Explains how to measure and verify gas pressure and rate for correct boiler operation.

11.0 Completion & System Draining

11.1 Completion

Details final steps for handover, user instruction, and system checks.

12.0 Servicing

12.1 Performance Safety Check & Annual Servicing

Outlines checks for safety, economy, and combustion performance during servicing.

13.0 Changing Components

13.1 Spark Ignition and Flame Sensing Electrodes

Instructions for replacing the ignition and flame sensing electrodes.

13.0 Changing Components (Cont.)

13.2 Fan

Step-by-step guide to replacing the boiler fan assembly.

13.0 Changing Components (Cont.)

13.4 Burner

Instructions for removing and replacing the burner assembly.

13.0 Changing Components (Cont.)

13.6 Flue Sensor

Procedure for removing and replacing the flue sensor.

13.7 Heating Flow & Return Sensors

Guide for replacing the heating flow and return temperature sensors.

13.0 Changing Components (Cont.)

13.14 Hall Effect Sensor

Instructions for replacing the Hall Effect sensor.

13.15 Safety Pressure Relief Valve

Details the process for replacing the safety pressure relief valve.

13.0 Changing Components (Cont.)

13.19 P.C.B. & R.D.S.

Procedure for replacing the boiler's main control board and data stick.

13.0 Changing Components (Cont.)

13.20 Gas Valve

Step-by-step instructions for replacing the gas valve, including calibration.

14.0 Combustion & Calibration

14.1 Checking the Combustion

Explains how to measure and verify CO2 levels for correct combustion.

15.0 Electrical

15.1 Illustrated Wiring Diagram

Shows the electrical connections for all components and external controls.

16.0 Short Parts List

17.0 Fault Finding

17.1 Initial Fault Finding Checks

Outlines basic checks to perform before investigating specific faults.

17.2 Error Codes

Lists and explains the meaning of error codes displayed by the boiler.

18.0 External Low Voltage Controls

18.1 Optional Outdoor Sensor

Covers the positioning and connection of an optional outdoor temperature sensor.

18.0 External Low Voltage Controls (Cont.)

18.4 Connecting the Optional 7 Day Wired Sensor

Step-by-step guide for wiring a 7-day wired control to the boiler.

18.0 External Low Voltage Controls (Cont.)

18.5 Connecting the Optional 7 Day Wireless Sensor & 24hr Wireless Sensor

Procedure for wiring wireless sensors and their receivers to the boiler.

GAS BOILER SYSTEM COMMISSIONING CHECKLIST

Service Record

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