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Baxi Duo-tec 2 Combi 24 GA User Manual

Baxi Duo-tec 2 Combi 24 GA
56 pages
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© Baxi Heating UK Ltd 2013
Duo-tec 2 Combi GA Range
Gas Fired Wall Mounted Condensing
Combination Boiler
Installation & Servicing Instructions
These instructions include the Benchmark Commissioning Checklist
and should be left with the user for safe keeping.
They must be read in conjunction with the Flue Installation Guide.
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Baxi Duo-tec 2 Combi 24 GA Specifications

General IconGeneral
TypeCombi Boiler
MountingWall-mounted
Output Power24 kW
DHW Output24 kW
Efficiency92%
ErP Heating Efficiency ClassA
ErP Water Heating Efficiency ClassA
Dimensions (H x W x D)700 x 400 x 300 mm
Weight31 kg
Fuel TypeNatural Gas
DHW Flow Rate9.8 l/min
Central Heating Max Pressure3 bar
Warranty7 years

Summary

Legislation and Compliance

Installation, Commissioning, Service & Repair Requirements

Details requirements for installation, commissioning, service, and repair according to regulations.

Relevant Codes of Practice

Lists relevant British Standards and codes of practice for installation.

Safe Manual Handling Procedures

General Handling Advice

Covers general, preparation, and technique advice for safe boiler handling.

Introduction to Baxi Duo-tec Boilers

Boiler Description and Specifications

Describes the Baxi Duo-tec 2 Combi GA Range boilers and their specifications.

Optional Extras and Pack Contents

Lists available optional extras and items included in the boiler packaging.

General Boiler Layout and Components

Component Identification

Identifies and lists the main components of the boiler.

Appliance Operation Modes

Central Heating Operation

Explains how the boiler operates in central heating mode.

Domestic Hot Water Operation

Explains how the boiler operates for domestic hot water supply.

Frost and Pump Protection

Details the boiler's frost protection and pump protection mechanisms.

Technical Data and Specifications

Appliance and Electrical Specifications

Specifies appliance categories, electrical supply, and protection ratings.

Pressure, Flow, and Dimension Data

Provides data for pressures, flow rates, and external dimensions.

Temperature Settings and Weights

Lists temperature settings, weights, and other technical parameters.

Dimensions and Installation Fixings

Boiler Installation Dimensions

Provides detailed measurements and clearances for boiler installation.

System Details and Requirements

Water Byelaws and System Treatment

Details compliance with Water Byelaws and guidelines for system water treatment.

Bypass and System Control

Explains the boiler's bypass and the need for external system controls.

System Filling, Pressurising, and Safety

System Filling and Pressurising

Details the process of filling and pressurising the central heating system.

Expansion Vessel and Safety Relief Valve

Explains the expansion vessel and safety relief valve functions and requirements.

Domestic Hot Water and Showers

Domestic Hot Water Circuit and Hard Water Areas

Details DHW circuit requirements and advice for hard water areas.

Shower Installation Advice

Provides recommendations for shower controls connected to the appliance.

Site Requirements for Installation

Location and Clearances

Specifies suitable locations and required clearances for boiler installation.

Compartment Ventilation

Addresses ventilation requirements for boilers installed in compartments.

Site Requirements: Gas, Electrical, and Bathrooms

Gas and Electrical Supply Requirements

Outlines requirements for gas and electrical supply and connections.

Bathrooms and Shower Room Requirements

Specifies requirements for boiler installation in rooms with baths or showers.

Condensate Drain Installation

Flue Installation Requirements

Terminal Siting Guidelines

Provides general guidelines for siting balanced flue terminals.

Flue Options and Systems

Horizontal Flue Systems and Support

Details horizontal flue systems, lengths, and support requirements.

Flue Accessories and Guards

Flue Lengths and Trims

Specifies flue lengths, trims, and accessories.

Terminal Guards and Deflectors

Explains the use and fitting of terminal guards and deflectors.

Boiler Installation Procedures

Unpacking and Initial Wall Plate Setup

Covers risk assessment, gas check, unpacking, and wall plate fitting.

System Flushing Procedure

Details the process for flushing the heating or return pipe.

Boiler Fitting and Pipe Connections

Fitting the Boiler and Discharge Pipe

Instructions for lifting, fitting the boiler, and connecting the discharge pipe.

Condensate Drain Connection

Instructions for connecting the condensate drain pipework.

Horizontal Telescopic Flue Fitting

Flue Assembly and Final Sealing

Flue Elbow and Terminal Installation

Details fitting the flue elbow and securing the terminal.

Electrical Connections and Checks

Making Electrical Connections

Guides on making electrical connections for mains and external controls.

Preliminary Electrical Checks

Outlines preliminary electrical system checks before commissioning.

Boiler Commissioning Process

Initial Boiler Commissioning Steps

Details steps for commissioning the boiler, including system checks.

De-Aeration and Gas Type Functions

Explains de-aeration and gas type check functions during commissioning.

Gas Pressure and Rate Checks

Checking Gas Inlet Pressure and Rate

Details how to check gas inlet pressure and gas rate during commissioning.

Changing Boiler Gas Type

Explains how to adjust the boiler's gas type setting.

Completion and System Draining

Final Installation Completion Steps

Covers replacing panels, user handover, and safety advice.

Central Heating System Draining

Explains how to drain the central heating system and activate de-aeration.

Annual Boiler Servicing and Safety Checks

Performance Safety Checks

Recommends annual servicing and details safety checks and combustion tests.

Annual Servicing Inspection Procedure

Outlines the steps for performing an annual service inspection.

Changing Boiler Components

Ignition and Flame Sensing Electrodes

Details the procedure for changing spark ignition and flame sensing electrodes.

Component Replacement: Fan and Venturi

Fan Assembly Replacement

Instructions for removing and replacing the fan assembly.

Air/Gas Venturi Replacement

Guides on how to change the air/gas venturi component.

Component Replacement: Burner and Insulation

Burner Replacement Procedure

Steps for removing and replacing the burner.

Insulation Piece Replacement

Instructions for replacing the boiler's internal insulation pieces.

Component Replacement: Sensors and Thermostats

Flue, Heating, and DHW Sensors

Guides on replacing flue, heating, and DHW sensors.

Safety Thermostat and Pressure Sensor

Instructions for replacing the safety thermostat and pressure sensor.

Component Replacement: Pump and Air Vent

Pump Head and Complete Pump Replacement

Steps for replacing the pump head or the entire pump assembly.

Automatic Air Vent Replacement

Details the process of fitting a new automatic air vent.

Component Replacement: Sensors and Gauges

Hall Effect Sensor and Pressure Relief Valve

Guides on replacing the Hall Effect sensor and pressure relief valve.

Heating Pressure Gauge Replacement

Details how to replace the heating pressure gauge.

Component Replacement: Heat Exchanger and Diverter Valve

Plate Heat Exchanger Replacement

Steps for replacing the plate heat exchanger and its seals.

Diverter Valve Motor and Assembly

Instructions for replacing the diverter valve motor or assembly.

Component Replacement: PCB and RDS

PCB and RDS Replacement

Guides for replacing the Printed Circuit Board (PCB) and Removable Data Stick (RDS).

Component Replacement: Gas Valve and Expansion Vessel

Gas Valve Replacement and Calibration

Details replacing the gas valve and the need for recalibration.

Expansion Vessel Replacement

Instructions for replacing the expansion vessel.

Combustion Analysis and Calibration

Checking Boiler Combustion Performance

Explains how to check the boiler's combustion performance and CO2 levels.

Boiler Calibration Function

Guides on activating and performing the boiler's calibration function.

Adjusting CO2 Levels

Details the procedure for adjusting the CO2 levels to calibrate the boiler.

Electrical Wiring Diagrams

Illustrated Wiring Diagram

Provides a wiring diagram for boiler components and external controls.

Fault Finding and Error Codes

Initial Fault Finding Checks

Lists initial checks for gas, water, and electrical supplies before troubleshooting.

Boiler Error Code Explanations

Explains error codes displayed by the boiler and their meanings.

Service Due Message Reset

Details how to reset or de-activate the 'Service Due' message.

External Low Voltage Control Options

Optional Outdoor Sensor Installation

Details positioning requirements for the optional outdoor sensor.

Connecting Outdoor Sensor

Guides on wiring and connecting the optional outdoor sensor to the boiler.

Setting Outdoor Sensor Curve

Explains how to select the appropriate sensor curve for temperature control.

Wired and Wireless Sensor Connections

Connecting 7-Day Wired Sensor

Details wiring and connecting the optional 7-day wired sensor.

Wireless Sensor Connections

Connecting 7-Day/24hr Wireless Sensor

Guides on wiring and connecting optional wireless sensors and receivers.

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