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Bayou Classic 500-515 User Manual

Bayou Classic 500-515
12 pages
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For Questions and Information call us at: 1-800-864-6194
Monday - Friday (8:00am - 5:00pm CST)
Barbour International, Inc. P.O. Box 1839 • Brandon, MS 39043
www.thebayou.com
For Model #500-515 Ceramic Grill
WARNING
For Outdoor Use Only (outside and 5-Ft. away from any structural enclosure)
FOR YOUR SAFETY:
DANGER
1. This unit is HEAVY. Do not lift grill or assemble without help.
2. Some parts may contain sharp edges. Wear protective gloves if necessary.
3. Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage.
4. Read the installation, operation, and maintenance instructions before assembling or servicing this equipment.
5. Failure to follow these instructions could result in fire or explosion, which could cause property damage,
personal injury, or death.
FOR YOUR SAFETY:
Burning charcoal inside can kill you. It gives off carbon monoxide, which has no odor.
NEVER burn charcoal inside homes, vehicles or tents.
DANGER
CARBON MONOXIDE HAZARD
©2009 Barbour International, Inc.
CERAMIC CHARCOAL GRILL & CART
CYPRESS GRILL
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Bayou Classic 500-515 Specifications

General IconGeneral
Fuel TypePropane
MaterialStainless Steel
Burner MaterialStainless Steel
TypeGrill
Cooking SurfaceCast Iron
Cooking Area500 square inches
BTU Output50, 000 BTU

Summary

Safety Alerts and Warnings

General Safety Warnings

Key safety warnings including outdoor use, heavy unit, sharp edges, and potential hazards.

Carbon Monoxide Hazard

Warning about carbon monoxide from burning charcoal indoors, emphasizing no odor and fatal risk.

General Safety Precautions

Safe Operation Guidelines

Details safe operating practices, including sober use, outdoor-only, and avoiding specific hazards like flammable liquids.

Grill Handling and Care

Instructions on handling the grill, including lid opening, unattended use, moving hot units, and ash removal.

Additional Safety Warnings and Cautions

Operational Safety Rules

Covers safe grill operation, including placement, charcoal handling, flare-ups, assembly, and extinguishing methods.

Usage Restrictions and Maintenance Cautions

Details cautions on lighter fluids, commercial use, modifications, cleaning, and using a meat thermometer.

Warranty and Parts Support

Missing or Damaged Parts

Instructions for customers with missing or damaged parts, directing them to call Bayou Classic for assistance.

Limited Warranty Details

Outlines the 5-year limited warranty, coverage, exclusions, and disclaimers for the grill.

Parts and Hardware Identification

Grill Components List

Detailed list of all parts for the #500-515 Cypress Grill, including quantities and images for easy identification.

Hardware Components List

List of all hardware required for assembly, specifying quantities and types of nuts, bolts, and other fasteners.

Grill Cart Assembly - Part 1

Tools and Unpacking

Lists necessary tools for assembly and provides unpacking instructions, emphasizing the need for two people due to weight.

Assembling the Cart Base

Step-by-step instructions for attaching cart legs to the bottom base and aligning the grill support base.

Grill Cart Assembly - Part 2

Completing Cart Structure

Instructions for securing cart connections, attaching casters, and installing grill support struts, with notes on locking tabs.

Grill Positioning and Internal Setup

Placing Grill Body on Cart

Steps for safely positioning the grill body onto the assembled cart, aligning vents and securing support struts.

Internal Cooking Components Assembly

Guide to assembling the internal components of the grill, including fire bowl, charcoal plate, insulation ring, and grate.

Side Shelf and Assembly Completion

Attaching and Folding Side Shelves

Instructions for attaching, positioning, and folding the side shelves, along with adding utensil hooks.

Final Assembly Checks

Confirms assembly completion and reiterates safety warnings regarding grill stability and caster locking.

Operating Instructions and Tips

Safe Lid Opening and Flashback Prevention

Explains the 2-step lid opening process to prevent dangerous flashbacks and discusses felt liner maintenance.

Charcoal, Lighting, and Ash Cleaning

Provides tips on charcoal selection, lighting procedures, and safe methods for cleaning out ashes.

Ceramic Grill Information and Vent Adjustments

Ceramic Grill Characteristics

Details the properties of ceramic grills, including material, glaze, crackling, temperature control, moisture retention, and mold prevention.

Air Vent Adjustment Guide

Provides guidance on adjusting top and bottom air vents to achieve desired cooking temperatures for various foods.

Parts and Accessories Catalog

Grill Thermometer and Felt Liner

Details specific accessories like the grill thermometer and replacement felt liner, with model numbers and descriptions.

Ceramic Components and Grates

Lists key ceramic parts like the fire bowl and insulation ring, as well as various grill grates for different cooking styles.

Smoking Accessories

Highlights accessories specifically designed for smoking, such as water pans and specialized grates.

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