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BCS 780 HY STARGATE User Manual

BCS 780 HY STARGATE
96 pages
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MADE IN ITALY
MANUALE D’USO E MANUTENZIONE
INSTRUCTION BOOK
MANUEL D’UTILISATION
MANUAL DE USO Y MANTENIMIENTO
BEDIENUNGS- UND WARTUNGSHANDBUCH
90103145
10.2021
Codice
Code
Codigo
Kodezahl
Edizione
Edition
Edición
Ausgabe
• Motocoltivatore idrostatico
• Hydrostatic two-wheel tractor
• Motoculteur hydrostatique
• Motocultor hidrostático
• Hydrostatischer Einachser
780 HY STA RGATE

Table of Contents

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BCS 780 HY STARGATE Specifications

General IconGeneral
BrandBCS
Model780 HY STARGATE
CategoryTractor
LanguageEnglish

Summary

RECORDING DATA MACHINE

1. SAFETY SYMBOLS AND WARNINGS

1.1 Symbols

Explains the meaning of safety symbols found in the manual and on the machine.

2. IDENTIFICATION AND STICKERS

2.1 Identification Plate

Details the product identification plate, its conformity with EC Machine Directive.

2.2 Labels of the machine

Illustrates and identifies all the various labels applied to the machine.

2.2.1 Labels map

Provides a key to identify and understand the meaning of all labels on the machine.

2.3 Preservation of the labels

Instructions on how to keep labels clean, visible, and replace them when missing or illegible.

3. TECHNICAL FEATURES

3.1 Engine

Details the engine type, power, and RPM, referring to Table 3 for specifications.

3.2 PowerSafe® Clutch

Describes the PowerSafe® clutch: hydraulic, mechanical control, operating pressure, and adjustment.

3.3 Hydrostatic Transmission

Details the hydrostatic transmission unit, its components, and cooling system.

3.4 Differential

Explains the differential mechanism: conical gears with locking.

3.5 Handlebar

Describes handlebar adjustability, shock absorbers, and control levers.

3.6 Reverser Device

Explains how to use the red lever to change driving direction.

3.7 Power Take Off (PTO)

Details the PTO: standard 3 teeth, front coupling, fixing bolts, and heavy tool use.

3.8 Safety Devices

Explains PowerSafe® clutch safety: stopping machine, engine stays on.

3.9 Tires

Discusses changing track and tire types for different implements and cultures.

3.10 Brakes

Describes drum brakes with independent wheel control and single parking brake.

3.11 Machine Balancing

Explains the importance of machine/implement balance and adding weights.

3.12 Steering Radius

Details steering radius with differential and using brakes for maneuverability.

3.13 Dimensions and Maximum Masses

Refers to Table 1 for machine dimensions and maximum masses.

3.14 Electric Starter

Discusses electric starter availability for diesel and gasoline engines.

4. SETTING UP OF THE MACHINE

4.1 Opening Carton Boxes

Instructions on how to open the carton box and free the machine.

4.2 Preliminary Checks

Check the machine's integrity and ensure all parts and covers are present.

4.3 Assembling the Machine

Guide to assembling the machine, including mounting wheels and checking tire pressure.

5. IDENTIFYING CONTROLS AND DEVICES

5.1 Controls Identification Key

Key to identify and understand the function of each control and device.

5.2 Controls and Devices Overview

Diagram illustrating the location and identification of all controls and devices on the machine.

6. INSTRUCTIONS FOR USE

6.1 Operator Training

Essential information for safe operation: familiarization with controls, engine shutdown.

6.2 Checks Before Engine Start

Pre-operation checks: engine, filters, fuel, and installed equipment.

6.3 Machine and Engine Adjustments

Guide to adjusting cables for clutch, brakes, throttle, and engine RPM.

7. STARTING UP OF THE MACHINE

7.1 Starting Up the Machine

Step-by-step instructions for starting the engine manually or electrically.

7.2 Functional Test

Procedures for checking lever and control operation after starting the engine.

8. CONNECTING IMPLEMENTS

9.9 Applicable Tools and Accessories

Lists and describes various tools and accessories that can be applied to the machine.

9.9.1 Implements

Lists available implements like rotary hoes, plows, cutter bars, and snow blades.

9. USEFUL INFORMATION

9.1 Using the Machine

Guidance on machine operation, including break-in, checking oil, and using gears.

9.2 Using Machine on Slopes

Safety instructions for operating on slopes, including differential lock and directional control.

9.3 Hydrostatic Transmission/Gearbox

Describes the hydrostatic unit, gears, and speed control lever.

9.4 PowerSafe® Clutch

Details the PowerSafe® clutch: multiple discs, pump, safety lever.

9.5 Service Brakes

Describes the independent drum brakes on each wheel and the parking brake.

9.6 Parking Brake

Explains the mechanical, single-control parking brake system.

9.7 Checking Oil Levels

Instructions for daily checking of engine and gearbox oil levels.

9.8 Greasing

Guide to greasing points for machine and implements for proper lubrication.

9.9.2 Pneumatic Wheels

Details suitability of pneumatic wheels for agricultural use and adjustable track rims.

9.9.3 Wheels Twinning

Instructions for twinning 5.0-10 wheels using intermediate plates.

9.9.4 Superbite Wheels

Describes Superbite wheels for sloping ground, increasing traction and stability.

9.9.5 Steel Cage Wheels

Details steel cage wheels for use with rotary hoe on hard ground.

9.9.6 Wheel Spacers

Used to widen the track and increase stability on slopes.

9.9.7 Ballasts for Wheels

Ballasts to add weight for higher traction, used for ploughing/ridging.

9.9.8 Ballasts for Equipment

Ballasts to balance the machine with specific tools for various applications.

9.9.9 Rotary Hoe Wheel

Useful for moving the machine, lifts the hoe off the ground for easier travel.

9.9.10 Cutter Bar Front Protections

Mandatory front protection for transfers or when the bar is exposed.

9.9.11 Cutter Bar Side Protections

Protects plants and prevents damage from blade contact with obstacles.

9.9.12 Quick Hitch for Implements

Allows quick attachment and detachment of implements with a 2-part system.

9.9.13 Unified PTO D=35

Adapts older PTOs to modern 3-toothed PTOs for various implements.

9.9.14 Equipment Extension 8 cm

Accessory for balancing machine and implement weight.

9.9.15 PTO Adaptors

Used to adapt older PTOs to current 3-toothed PTOs.

9.9.16 Roller for Blade Runner

For working on difficult ground, slopes, and bushes without wheels.

10. END OF THE JOB

11. CLEANING

11.1 Cleaning Engine and Air Filter

Instructions for cleaning the engine and air filter using compressed air.

11.2 Cleaning Implements

Guide to daily cleaning of implements, removing mud, grass, and lubricating.

12. PROLONGED INACTIVITY

13. MOVEMENT AND TRANSPORT

14. MAINTENANCE AND LUBRICATION

14.1 Engine Maintenance

Details engine maintenance intervals, oil checks, and cleaning spark plug/carburetor.

14.1.1 Oil-Bath Air Filter

Instructions for cleaning the oil-bath air filter and maintaining oil level.

14.1.2 Dry Air Filter

Guidance on cleaning or replacing dry air filters and importance of proper condition.

14.2 Clutch Maintenance

Information on the PowerSafe® hydraulic clutch, replacement intervals, and diagrams.

14.3 Hydrostatic Transmission

Details the Kanzaki hydrostatic group, its components, and filter sharing.

14.4 Gearbox Description

Explains the gearbox, differential, and hydrostatic transmission components.

14.5 Changing Filter and Gearbox Oil

Procedure for changing gearbox oil and filter, including weekly checks.

14.6 Hydraulic Diagrams

Provides diagrams for the transmission and PowerSafe® clutch systems.

14.6.1 Hydrostatic and PowerSafe® Transmission

Diagram showing the hydrostatic and PowerSafe® transmission system.

14.6.2 Key

Identifies components in the hydraulic diagrams for transmission and clutch.

14.6.3 PowerSafe® Clutch Diagram

Provides a diagram of the PowerSafe® clutch hydraulic system.

14.6.4 PowerSafe® Key

Identifies components within the PowerSafe® clutch hydraulic diagram.

14.7 Electrical System

Diagram of the electrical system, exclusively for gasoline engines.

14.7.1 Electrical Diagram

Shows the electrical plan for the gasoline engine.

14.7.2 Electric System Key

Key identifying components of the electrical system.

15. TROUBLESHOOTING

16. HOW TO ADJUST THE PowerSafe® CLUTCH

17. CONSUMER PROTECTION

17.1 Delivery, Warranty, and EC Declarations

Details consumer protection documents: Declaration of Conformity, Delivery, and Warranty.

17.2 Vibrations and Noise Levels

Presents acoustic pressure and vibration values for engine types according to UNI EN 709.

18. AFTER SALE SERVICE

19. WARRANTY

20. CONSUMABLES

21. SPARE PARTS, HOW TO ORDER

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