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Becker KDT 3.140 - User Manual

Becker KDT 3.140
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BETRIEBSANLEITUNG
OPERATING INSTRUCTIONS
INSTRUCTIONS DE SERVICE
ISTRUZIONI D’USO
HANDLEIDING
INSTRUCCIONES PARA EL MANEJO
MANUAL DE INSTRÕES
NAUDOJIMOSI INSTRUKCIJA
KASUTUSJUHEND
LIETOŠANAS INSTRUKCIJA
DRIFTSINSTRUKS
DRIFTSINSTRUKTIONER
DRIFTSVEJLEDNING
INSTRUKCJA OBSŁUGI
KEZELÉSI ÚTMUTA
VOD K OBSLUZE
NAVODILO ZA UPORABO
VOD NA OBSLUHU
UPUTE ZA RAD
MANUAL DE OPERATII
TREORACHA OIBRIÚCHÁIN
ΟΔΗΓΙΕΣ ΧΡΗΣΗΣ
EL KITABI
ИНСТРУКЦИИ ЗА ЕКСПЛОАТАЦИЯ
ИНСТРУКЦИЯ ПО ЭКСПЛУАТАЦИИ
取扱説明書
사용설명서
使用说明书
KDT 3.140
MAKE IT BECKER.
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Summary

Product Overview and Specifications

Maximum Pressure and Vacuum Limits

Details on maximum operating pressure and vacuum limits for the device.

Sound Levels and Environmental Conditions

Specifies sound pressure levels and optimal operating temperature/humidity.

Lifting and Installation Requirements

Instructions for safe lifting, weight limits, and minimum clearance requirements.

Electrical Connection and Operation

Motor Protection and Wiring Details

Details on motor protection switches, service factor, rated current, and wiring diagrams.

Optional Softstart and Protection

Information on Softstart, PTC, and Bi-metal protection options for motor starting.

Pressure and Flow Port Connections

Guidance on connecting pressure lines and understanding flow direction for operation.

Maintenance and Service Procedures

Safety Precautions for Maintenance

Essential safety warnings and personal protective equipment for maintenance tasks.

Cleaning and Filter Replacement Schedule

Recommended intervals for cleaning and replacing air filters (F1, F2, F3, D2, D3).

Lubrication and Component Servicing

Procedures for motor fan cleaning, lubrication intervals, and bearing maintenance.

Assembly Torque and Cover Installation

Torque values for different screw types (A, B, C) and pump cover installation.

Product Support and Resources

Contact Information and Online Resources

Company contact details, website links, and online shop information.

Summary

Product Overview and Specifications

Maximum Pressure and Vacuum Limits

Details on maximum operating pressure and vacuum limits for the device.

Sound Levels and Environmental Conditions

Specifies sound pressure levels and optimal operating temperature/humidity.

Lifting and Installation Requirements

Instructions for safe lifting, weight limits, and minimum clearance requirements.

Electrical Connection and Operation

Motor Protection and Wiring Details

Details on motor protection switches, service factor, rated current, and wiring diagrams.

Optional Softstart and Protection

Information on Softstart, PTC, and Bi-metal protection options for motor starting.

Pressure and Flow Port Connections

Guidance on connecting pressure lines and understanding flow direction for operation.

Maintenance and Service Procedures

Safety Precautions for Maintenance

Essential safety warnings and personal protective equipment for maintenance tasks.

Cleaning and Filter Replacement Schedule

Recommended intervals for cleaning and replacing air filters (F1, F2, F3, D2, D3).

Lubrication and Component Servicing

Procedures for motor fan cleaning, lubrication intervals, and bearing maintenance.

Assembly Torque and Cover Installation

Torque values for different screw types (A, B, C) and pump cover installation.

Product Support and Resources

Contact Information and Online Resources

Company contact details, website links, and online shop information.

Overview

This document serves as a comprehensive manual for the Becker KDT 3.140, a device designed for various industrial applications, primarily functioning as a compressor or vacuum pump. The manual provides detailed instructions for operation, maintenance, and safety, catering to a global audience with translations in numerous languages.

Function Description

The Becker KDT 3.140 is a versatile machine capable of operating as both a compressor and a vacuum pump, depending on the specific application requirements. Its core function involves manipulating air pressure to either create a vacuum or compress air for various industrial processes. The device is designed for continuous operation, indicated by its robust construction and detailed maintenance schedule. The internal mechanism, while not explicitly detailed in terms of its exact components, is shown to involve air intake, internal processing, and air expulsion, suggesting a rotary vane or similar positive displacement pump design, common for Becker products. The device is engineered to handle specific pressure and vacuum ranges, ensuring efficient performance within its operational parameters. It is powered by a three-phase motor, which can be configured for different frequencies (50Hz or 60Hz) and voltages, making it adaptable to various electrical infrastructures worldwide. The inclusion of motor protection features, such as PTC or bi-metal sensors, highlights its design for safe and reliable operation, preventing damage from overheating or electrical overloads. The optional soft start feature further enhances its operational longevity by reducing mechanical stress during startup.

Usage Features

The KDT 3.140 is designed for straightforward integration into industrial systems. Its connections for air intake and output are clearly marked, facilitating correct installation. The manual emphasizes the importance of proper ventilation around the device, indicating that it generates heat during operation and requires adequate airflow to maintain optimal temperatures. The device's weight, ranging from 136-140 kg (300-309 lbs), suggests it is a stationary unit, requiring proper lifting equipment for installation or relocation, as depicted by the "MIN 2m" lifting height requirement. The operational environment is specified with temperature and humidity ranges, ensuring the device performs reliably under suitable conditions. The noise levels are provided, indicating that hearing protection may be necessary in close proximity during operation. The manual also highlights the importance of maintaining specific clearances around the device for both air circulation and accessibility for maintenance. The electrical connections are detailed, including the need for a motor protection switch and proper wiring for three-phase power. The device's control interface, though not explicitly shown in detail, implies basic ON/OFF functionality with potential for integration into more complex control systems, given the mention of motor protection and soft start options. The inclusion of various tools in the manual, such as screwdrivers and wrenches, suggests that basic assembly and adjustments might be required during installation or routine checks.

Maintenance Features

Maintenance is a critical aspect of ensuring the longevity and optimal performance of the KDT 3.140, with the manual providing a detailed schedule and procedures. Key maintenance intervals are specified for various components, including air filters and internal lubrication.

  • Air Filter Maintenance: The manual outlines a cleaning interval of 40 hours for the suction air filter and a replacement interval of 200 hours. Different types of filters are available (standard and polyester), and their replacement procedures are clearly illustrated. The process involves removing the filter cover, cleaning or replacing the filter elements, and reassembling the components. This regular cleaning and replacement are crucial for preventing contaminants from entering the pump, which could lead to wear and reduced efficiency.
  • Internal Cleaning: Specific instructions are provided for cleaning internal components, particularly the cooling fins and other accessible areas. This involves using compressed air to remove dust and debris, ensuring efficient heat dissipation. The manual shows the use of a nozzle for directed cleaning, emphasizing thoroughness.
  • Lubrication: A significant maintenance task is the lubrication of internal components, with a recommended interval of 2000 hours. This involves applying a specific type of special grease to designated points within the pump. The manual details the quantity of grease to be applied (approximately 7g) and the method of application, often requiring the removal of covers to access the lubrication points. Proper lubrication is vital for reducing friction, preventing wear, and extending the lifespan of moving parts.
  • Component Replacement: The manual also details the replacement of specific kits and components, such as the "Satz / Kit" which includes various parts for comprehensive servicing. These kits are associated with specific part numbers, facilitating easy ordering. The replacement procedures often involve disassembling parts of the pump, such as the front cover and internal elements, and then reassembling them with new components. Torque specifications for fasteners are provided (e.g., 11Nm for 8x screws, 3Nm for 4x screws), ensuring proper assembly and preventing damage from overtightening or undertightening.
  • Wear Indicator: A unique maintenance feature is the wear indicator, which monitors the internal components. This indicator has a maximum allowable dimension (AMAX = 48mm) and a minimum dimension (AMIN = 31mm). If the dimension falls below 31mm, it indicates significant wear, necessitating component replacement. This visual check provides a clear criterion for proactive maintenance, preventing catastrophic failure.
  • General Maintenance Practices: The manual stresses the importance of safety during maintenance, including turning off the device and ensuring it is at 0 revolutions per minute before commencing any work. It also recommends wearing appropriate personal protective equipment, such as gloves and eye protection. The use of specific tools for maintenance tasks is also implied, aligning with standard industrial practices.

Overall, the Becker KDT 3.140 is presented as a robust and maintainable industrial device, with clear instructions and detailed procedures to ensure its safe and efficient operation over an extended period.

Becker KDT 3.140 Specifications

General IconGeneral
TypePiston
Stages1
Weight26 lbs
Max Pressure8 bar
Voltage230 V

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