Beechcraft TRAVEL AIR 95

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eecheraft

TRAVEL

AIR

(TD-2

thru TD-302)

B95

(TD-303

thru

TD-452)

B95A

(TD-453

thru

TD-533)

D95A

(TD-534

thru

TD-707)

E95

(TD-708

thru

TD-721)

SHOP

MANUAL

95-590001-1

Reissued:

September

15,

1967

Revised:

June 24,

1983

Main Page

List of Effective Pages3
Alphabetical Index4
Correspondence8
Supplementary Publications9
Vendor Publications9
Cowl Flap Actuator10
Propeller10
Propeller Governor10
Propeller Unfeathering Accumulator10
Heater11
Heater Blower11
Voltage Regulator11
Wheels, Brakes, and Tires11
General Information13
Dimensions of Aircraft15
Stations Diagram16
Fuselage Access Openings17
Wing Access Openings18
Air Frame19
Special Tools19
Wing19
Anchoring and Mooring Provisions20
Ground Handling20
Jacking20
Towing20
Hoisting the Aircraft21
External Power22
Magnetos22
Servicing the Oil System22
Recommended Oil for Model 95 Endings23
Servicing the Fuel System23
Shock Struts23
Serv1Cing Tires24
Servicing the Brakes24
Shimmy Dampener24
Servicing the Anti-Icing System25
Servicing the Oxygen System25
Servicing the Propeller Unfeathering Accumulators25
Tire Inflation Pressure25
Oxygen System26
Aircraft Finishes27
Heater Fuel Filter27
Heater Fuel Pump27
Roton Locks27
Cleaning and Waxing the Aircraft Finish29
Cleaning Deicer Boots29
Cleaning Plastic Windows29
Exterior and Interior Primers29
Bulb Replacement Guide30
Systems Maintenance31
Control Column Arm Installation32
Control Column Arm Removal32
Rigging the Control Column Chain32
Measuring Rudder Travel in Inches33
Rigging the Flight Controls33
Rigging the Rudder Control System33
Rudder Tab Rigging33
Elevator Tab Rigging34
Rigging the Elevator Control System34
Rudder Trim Tab End Play Inspection34
Flap System35
Flap Transmitter and Indicator35
Limit Switches35
Elevator Trim Tab End Play Inspection36
Elevator Trim Tab Horn Repair36
Elevator down Spring Installation37
Elevator down Spring Loads37
Aileron Trimmer38
Balancing Control Surfaces39
Balancing the Aileron39
Balancing the Elevator41
Balancing the Rudder43
Rigging the Landing Gear45
Landing Gear System46
Landing Gear Safety System47
Check of System with Safety Switch in Test Position48
Microswitch Adjustment48
Pressure Switch Adjustment48
System Maintenance and Adjustment48
Inspection and Maintenance of Nose Gear Retract Rod Ends49
Nose Wheel Steering Mechanism49
Nose Wheel Travel Stop Adjustment49
Wheel, Tire and Tube Maintenance49
Bleeding Dual Brake System50
Gravity Bleeding50
Parking Brake Adjustment50
Pressure Bleeding50
Brake System51
Cleveland Brake Lining Removal52
Adjustment of Cabin Entrance Door54
Assist Step Adjustment54
Brake Wear Limits54
The Heater Control System54
Cleaning Heater Spark Plug55
Electrode55
Overheat Thermostat55
Rigging the Heater Controls55
Cleaning the Static Air System56
Heater Overhaul56
Heater Pressure Test56
Testing the Pitot System for Leaks56
Pitot and Static System57
Adjusting the Vacuum System58
Inspecting the Pitot System Hose58
Inspecting the Static Air System58
Pressure System58
Vacuum System59
Basic Pressure System60
Basic Pressure System Plus B5P Autopilot Installation60
Pneumatic Pressure System60
Basic Pressure System Plus Deicer and B5P Autopilot Installation62
Basic Pressure System Plus Deicer Installation62
B5P Autopilot Schematic63
Adjusting the Pressure System64
Cleaning the Suction Relief Valve Screen64
Replacing Gyro Instrument Air Filters64
Vacuum System and Central Air Filter64
Magneto Timing66
Stall Warning System Adjustments66
Magneto Spring Height67
Paralleling Relay67
Adjusting the Voltage Regulator68
Alternator68
Generator Brush Wear Limit68
Voltage Adjustment for Delcotron and Oeco Transistorized Regulations68
Electric Equipment Location69
Belt Tension70
Cowl Flap Adjustment70
Servicing Starter Brushes70
Throttle Warning Horn Switch Adjustment70
Tachometer Cable Maintenance71
Flare Fitting and Hose Fitting Torque Chart72
Installation of Fuel Flared Fittings72
Adjusting for Oil Pressure Fluctuations73
Adjusting Fuel Quantity Gages73
Carburetor Adjustment73
Fuel Injection System Adjustment73
Fuel System74
Fuel System Schematic75
Adjusting the Propeller Governor80
Propeller and Governor Adjustment80
Rigging the Engine Controls80
Lightweight Automatic Surface Deicer System81
Systems Incorporating Tavco Control Valve Assemblies82
Lightweight Automatic83
Component Maintenance and Replacement84
Operation Check84
System Checkout84
Resurfacing Deicer Boots85
Surface Deicer System85
Surface Deicer (Pressure), TD-708 and after86
Deicer Boot Removal and Installation87
Deicer Boot Repairs87
Stall Strip Installation88
Installing the Propeller Anti-Icer Boot89
Propeller Anti-Icing System Maintenance89
Troubleshooting93
Electrical Troubleshooting94
Major Disassembly108
Removing and Installing the Engine109
Removing the Wing109
Upper Forward Wing Bolt Installation110
Upper Aft Wing Bolt Installation111
Lower Forward Wing Bolt Installation112
Lower Aft Wing Bolt Installation113
Installing the Wing114
Installing the Wing Panel Leading Edge114
Adjusting the Wing115
Wing, Bolt, Nut and Fitting Inspection115
Wing Bolt and Nut Inspection and Replacement116
Consumable Materials117
Magnetic-Particle Inspection118
Wing Bolt Wrenches and Toroue Adapters118
Flap Installation120
Flap Removal120
Removing and Installing the Flap Motor120
Visual Spar Cap Inspection120
Removing and Installing the Landing Gear122
Upper Spar Access Panels122
Engine Mounting123
Horizontal Stabilizer123
Table of Toroues123
Wing Mounting123
Installing the Propeller124
Removing the Carburetor124
Removing the Propeller124
Removing and Installing the Fuel Pump125
Removing and Installing the Fuel Selector Valves126
Removing and Installing the Main Fuel Cells126
Installation of Velcro Tape128
Installation of Velcro Tape with Replacement Fuel Cells128
Removing and Installing the Auxiliary Fuel Cells128
Removing and Installing the Landing Gear Motor129
Installing the Wheel and Brake Assembly130
Removing and Installing the Landing Gear Dynamic Brake Relay130
Removing the Wheel and Brake Assembly130
Removing and Installing the Brake Master Cylinders131
Removing and Installing the Cabin Heater131
Removing and Installing the Cabin Door Teleflex Cable132
Removing and Installing the Cabin Heater Blower132
Removing and Installing the Cabin Heater Fuel Discharge Nozzle132
Cabin Door Removal and Installation134
Windows134
Windshield Removal134
Forward L.H. Window Installation135
Forward L.H. Window Removal135
Storm Window Removal and Installation135
Windshield Installation135
AFT Window Installation136
Cabin Door Window Installation136
Cabin Door Window Removal136
Center Window Removal and Installation136
Center Seat Installation137
Center Seat Removal137
Front Seat Installation137
Front Seat Removal137
Major Maintenance and Overhaul138
Nose Landing Gear Shock Strut Assembly139
Disassembly of Nose Gear Shock Strut140
Inspection and Parts Replacement140
Nose Shock Strut Wear Tolerances140
Assembly of the Nose Gear Strut141
Assembly of Nose Gear Shock Strut142
Table of Contents143
Disassembly of Main Gear Shock Strut144
Main Shock Strut Wear Tolerances144
Air Valve Assembly145
Main Landing Gear Shock Strut Assembly145
Ring145
Assembly of the Main Landing Gear Shock Strut146
Orifice Tube147
Ring147
Bushing149
Bearing151
Nose Gear Shimmy Dampener Overhaul151
O" Ring151
Scraper151
- Brake Master Cylinder152
- Reassembly of Shimmy Dampener152
- Flap Actuator Overhaul153
- Flap Motor Gearbox Overhaul153
- Overhaul of Brake Master Cylinder153
- Parking Brake Valve Overhaul153
- Flap Motor Gearbox154
- Flap Actuator155
- Rudder Trim Tab Actuator Disassembly155
- Aileron Trim Tab Actuator Disassembly156
- Elevator Trim Tab Actuator Disassembly and Assembly156
- Rudder Trim Tab Actuator Assembly156
- Aileron Trim Tab Actuator Assembly157
- Testing for Fuel Cell Leaks157
- Setup for Leak Test158
- Repair of Uniroyal Fuel Cells, Inside159
- Repair of Uniroyal Rubber Fuel Cells, Outside159
- Repair of Fiberglass Components160
- A List of Circuit Function Designation161
- Electrical Wiring Diagrams161
- Wiring Diagram Index162
- Electrical Symbols163
- Switches & Relays163
- Ground Connectors164
- Lights164
- Miscellaneous164
- Wires, Connectors, Cables164
- Ignition Circuit165
- Oil Temperature and Carburetor Air Temperature Circuit175
- Generator Circuit176
- Fuel Quantity Indicator Circuit181
- Periodic Inspection Guide217
- 100-Hour Inspection218
- Overhaul or Replacement Schedule220
- Special Conditions Cautionary Notice220
- Overhaul and Replacement Schedule221
- Alternator Circuit228
- Cleaning the Heater229
- Combustion Chamber and Radiator Inspection229
- Heater Solenoid Valve229
- Replacing Ignition Vibrator229
- Heat and Vent System230
- Aileron Trim Tab End Play Inspection232
- Flap Position Indicator and Adjustment232
- Rigging the Aileron Control System232
- Rigging Wing Flap Control System232

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Beechcraft TRAVEL AIR 95 Specifications

General

Brand	Beechcraft
Model	TRAVEL AIR 95
Category	Aircrafts
Language	English

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