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Behringer EUROPOWER EP4000 - Service Manual

Behringer EUROPOWER EP4000
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EUROPOWER EP4000
Service Manual
Created: 19 March 2020
Professional 4,000-Watt Stereo Power Amplifier with
ATR (Accelerated Transient Response) Technology
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
PCB Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Exploded Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

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Summary

Specifications

Key Amplifier Features

Details power output, ATR technology, limiters, gain controls, and protection features of the amplifier.

PCB Schematic

DIP Switch Functions

Lists the functions assigned to each DIP switch for unit configuration and operational settings.

Parts List

Service Assemblies

Lists spare parts for main PCB assemblies and high PCB assemblies for servicing the unit.

Cable Parts List

Detailed list of all cables used in the EP4000, including specifications and reference designators.

Capacitor Parts List

Catalog of capacitor components, including type, voltage, tolerance, and reference designators.

Circuit Protection, Coils, Connectors, Diodes

Lists circuit protectors, coils, connectors, and diodes with their specifications and reference designators.

Hardware Components

Details various hardware parts such as screws, nuts, washers, cable ties, and insulation sheets.

ICs, LEDs, and Metal Parts

Lists integrated circuits, LEDs, and metal components like heatsinks and fan guards.

Plastic Parts List

Lists plastic components such as knobs, spacers, covers, feet, and binding post insulators.

Power Supply Components

Lists power supply components including transformers, plug sockets, and related parts.

Resistor Parts List

Comprehensive list of resistors, including carbon and metal types with their values and tolerances.

Potentiometers and Switches

Lists potentiometers and switches used for controlling amplifier functions and settings.

Transistor Parts List

Details all transistors used in the amplifier, including types, package information, and reference designators.

Exploded Drawing

Chassis and Internal Assembly Details

Exploded view detailing the main chassis, internal components, and their assembly order.

Packaging and Shipping Assembly

Diagram illustrating the assembly of the product packaging and shipping materials.

Component Assembly Details

Detailed views of IC component mounting on metal or plastic housings.

Overview

The EUROPOWER EP4000 is a professional stereo power amplifier designed for robust audio performance in various sound reinforcement applications. Its core function is to amplify audio signals to drive loudspeakers with significant power and clarity, making it suitable for live sound, DJ setups, and fixed installations.

The amplifier incorporates several key usage features to ensure optimal performance and user convenience. It is equipped with ATR (Accelerated Transient Response) technology, which is engineered to deliver ultimate punch and clarity in audio reproduction. This technology is crucial for accurately reproducing fast-changing audio dynamics, such as drum hits or sharp vocal transients, ensuring that the sound remains crisp and impactful even at high volumes. To protect connected loudspeakers and the amplifier itself from potential damage due to excessive signal levels, the EP4000 includes switchable limiters. These limiters effectively prevent clipping and distortion by capping the output level, thereby offering reliable overload protection and extending the lifespan of the audio system.

For precise control over the output volume and to facilitate seamless integration with other audio equipment, the amplifier features detented gain controls. These controls allow users to accurately set and match the sensitivity of the amplifier to various input sources, ensuring a balanced and consistent sound stage. Monitoring the amplifier's operational status is made easy through precise Power, Signal, and Clip LEDs. The Power LED indicates that the unit is receiving power, the Signal LED illuminates when an audio signal is present, and the Clip LED warns of impending signal overload, prompting the user to adjust levels to prevent distortion.

Connectivity is versatile, with XLR and 1/4" TRS input connectors provided for compatibility with a wide range of audio sources, from mixing consoles to instrument preamps. On the output side, professional speaker connectors and "touch-proof" binding posts are available, supporting most common speaker wiring systems and ensuring secure connections. To further tailor the sound output and protect loudspeakers from potentially damaging low-frequency content, the EP4000 offers selectable low-frequency filters. These filters can remove infra-sound frequencies that are often inaudible but can consume amplifier power and cause undue stress on speaker cones.

Maintenance features are designed to ensure the amplifier's long-term reliability and consistent performance. The unit incorporates independent DC and thermal overload protection on each channel. This means that if an unsafe DC voltage is detected at the output or if the amplifier's internal temperature exceeds safe operating limits, the protection circuitry will automatically engage to safeguard both the amplifier and the connected speakers. This independent protection per channel enhances system stability and prevents a fault in one channel from affecting the other.

A high-current toroidal transformer is at the heart of the power supply, chosen for its ability to provide ultra-high transient response and absolute reliability. Toroidal transformers are known for their efficiency and low electromagnetic interference, contributing to cleaner power delivery and superior audio quality. Effective thermal management is crucial for high-power amplifiers, and the EP4000 addresses this with a "back-to-front" ventilation system. This system includes an air filter to prevent dust and debris from entering the internal components, ensuring reliable operation by maintaining optimal internal temperatures. The air filter is a user-serviceable component, allowing for periodic cleaning or replacement to maintain airflow efficiency.

The physical construction of the amplifier is described as "built-like-a-tank," featuring an impact-resistant, all-steel 2U rackmount chassis. This robust enclosure is designed to withstand the rigors of touring and frequent transportation, providing excellent protection for the internal electronics. The durable chassis also makes it suitable for permanent installation in equipment racks. The design and engineering of the EUROPOWER EP4000 were carried out in Germany, reflecting a commitment to quality and precision in its development. The product is also backed by a 3-Year Warranty Program, providing peace of mind to users regarding its durability and performance.

Behringer EUROPOWER EP4000 Specifications

General IconGeneral
Gain34 dB
Damping factor300
Amplifier class-
Frequency range20 - 20000 Hz
Audio output channels- channels
Peak power per channel4000 W
Signal-to-Noise Ratio (SNR)- dB
Total Harmonic Distortion (THD)0.02 %
XLR inYes
Speakers connectivity type1/4\
Maximum current15 A
AC input voltage100 - 120 V
Power source typeAC
AC input frequency50 - 60 Hz
Power consumption (typical)2600 W
PurposePerformance/stage
Cooling typeActive
Product colorBlack
Gain adjustmentRotary
Connectivity technologyWired
Weight and Dimensions IconWeight and Dimensions
Depth402 mm
Width483 mm
Height88 mm
Weight16600 g

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