EasyManua.ls Logo

Belanger Top Winder - User Manual

Belanger Top Winder
102 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
TopWinder®
Top Winder®
1MANUAL755 Rev01

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Belanger Top Winder and is the answer not in the manual?

Summary

Belanger Limited Warranty

Equipment Warranty

Details the warranty period for the equipment itself.

Parts Warranty

Specifies the warranty coverage for replacement parts.

Warranty Limitations and Exclusions

Outlines conditions that void warranties and specific exclusions.

Disclaimer of Other Warranties

States that this warranty is in lieu of all other express or implied warranties.

Operational Warnings and Safety

Hazardous Chemical Usage Warning

Lists dangerous chemicals and notes warranty voiding for their use.

Electrical Panel Caution

Advises on tightening electrical panel connections during installation.

Safety Symbols and Signal Words

Explanation of hazard symbols and signal words used in the manual.

Pre-Installation Safety Briefing

Emphasizes reading the manual and using trained personnel for installation.

Power Disconnection Safety

Crucial warning to disconnect power before servicing equipment.

Introduction to TopWinder

TopWinder Overview

General description of the TopWinder and its main function.

Before You Get Started

Lists tools needed and equipment included for installation.

TopWinder Specifications

Physical and Utility Requirements

Details tunnel space, height, width, electrical, pneumatic, and water needs.

Output Specifications

Specifies vehicle clearance height.

System Safety Recommendations

Safety notes for electrical, hydraulic, and air systems.

General Dimensions

Illustrates the overall dimensions of the TopWinder unit.

Installation Procedures

Frame Assembly Steps

Instructions for assembling the main frame structure.

Layout Arm Assemblies

Positioning the driver and passenger side arm assemblies.

Attaching the Crossbeam

Steps for securing the crossbeam to the arm assemblies.

Attaching the Legs

Instructions for connecting the leg assemblies to the arms.

Identify Conveyor Type

Identifying conveyor guide rails for correct TopWinder positioning.

Tunnel Placement Guidelines

Correct side-to-side placement instructions within the tunnel.

Erecting and Anchoring the Frame

Procedures for standing the frame upright and securing it.

Shock Assembly Installation

Securing the shock assemblies to the leg and arm components.

Auto Retract System Overview

Introduction to the auto-retract sensor system.

Photo-Eye Mount Installation

Steps for mounting the photo-eye sensors.

Wiring the Auto Retract System

Details electrical connections for the auto-retract.

Retract Cylinder and Air Cushion Regulator

Installing the retract cylinder and air cushion regulator.

Filler Strip Installation for Leg Assemblies

Trimming and securing filler strips on leg assemblies.

Air Panel and Air Cushion Installation

Mounting the air panel and connecting pneumatic lines.

Counterweight Installation

Procedures and considerations for installing counterweights.

Drive Shaft and Hub Assembly Installation

Steps for installing the drive shaft and hub assembly.

Loading ShineMitt onto Hub Assembly

Instructions for fitting the ShineMitt™ cleaning material.

Connecting Motor and Slip Ring

Steps to connect the motor and slip ring to the drive shaft.

Electric Motor Installation

Routing electrical cables for the motor and LED lights.

Main Water Feed Connection

Securing the water line and bundling electrical/pneumatic lines.

Startup Procedures

Verify Rotation and Speed

Methods to check and adjust the wheel's rotation speed.

Verify Wheel Penetration

Checking wheel penetration using a fish scale.

Verify Retract Pressure

Adjusting air pressure for the retract cylinder's operation.

General Startup Checks

Includes flushing, nozzle installation, and test vehicle runs.

Maintenance and Repair

Routine Maintenance Procedures

Daily, weekly, and monthly tasks for upkeep.

Powder Coating Care

Importance and procedure for cleaning the powder coated surfaces.

Powder Coating Repair

Techniques for repairing fading, scratches, and paint application.

Hub LED Light Replacement

Step-by-step guide for replacing the hub's LED lights.

Torque Plate and Electric Motor Replacement

Procedures for removing and replacing motor and torque plate components.

Exploded Parts Diagrams

Detailed diagrams of various assemblies and components.

Exploded Parts: Driver Side Leg Assembly

Diagrams showing components of the driver side leg assembly.

Exploded Parts: Passenger Side Leg Assembly

Diagrams showing components of the passenger side leg assembly.

Exploded Parts: Driver Side Arm Assembly

Diagrams showing components of the driver side arm assembly.

Exploded Parts: Passenger Side Arm Assembly

Diagrams showing components of the passenger side arm assembly.

Exploded Parts: Crossbeam Assembly

Diagrams showing components of the crossbeam assembly.

Exploded Parts: Counterweight Components

Diagrams showing components related to counterweights.

Exploded Parts: Hub & Shaft Assembly

Diagrams showing components of the hub and shaft assembly.

Exploded Parts: Motor Drive Assembly

Diagrams showing components of the motor drive assembly.

Exploded Parts: Slip Ring to Wire Harness Cable

Diagrams showing the slip ring to wire harness cable.

Exploded Parts: ShineMitt

Diagrams showing ShineMitt™ fill patterns and replacement.

Exploded Parts: Air Cushion Regulator Assembly

Diagrams showing the air cushion regulator assembly.

Exploded Parts: Retract Assembly with Photo-Eye

Diagrams showing the retract assembly with photo-eye set.

Exploded Parts: Retract Air Panel

Diagrams showing the retract air panel components.

Summary

Belanger Limited Warranty

Equipment Warranty

Details the warranty period for the equipment itself.

Parts Warranty

Specifies the warranty coverage for replacement parts.

Warranty Limitations and Exclusions

Outlines conditions that void warranties and specific exclusions.

Disclaimer of Other Warranties

States that this warranty is in lieu of all other express or implied warranties.

Operational Warnings and Safety

Hazardous Chemical Usage Warning

Lists dangerous chemicals and notes warranty voiding for their use.

Electrical Panel Caution

Advises on tightening electrical panel connections during installation.

Safety Symbols and Signal Words

Explanation of hazard symbols and signal words used in the manual.

Pre-Installation Safety Briefing

Emphasizes reading the manual and using trained personnel for installation.

Power Disconnection Safety

Crucial warning to disconnect power before servicing equipment.

Introduction to TopWinder

TopWinder Overview

General description of the TopWinder and its main function.

Before You Get Started

Lists tools needed and equipment included for installation.

TopWinder Specifications

Physical and Utility Requirements

Details tunnel space, height, width, electrical, pneumatic, and water needs.

Output Specifications

Specifies vehicle clearance height.

System Safety Recommendations

Safety notes for electrical, hydraulic, and air systems.

General Dimensions

Illustrates the overall dimensions of the TopWinder unit.

Installation Procedures

Frame Assembly Steps

Instructions for assembling the main frame structure.

Layout Arm Assemblies

Positioning the driver and passenger side arm assemblies.

Attaching the Crossbeam

Steps for securing the crossbeam to the arm assemblies.

Attaching the Legs

Instructions for connecting the leg assemblies to the arms.

Identify Conveyor Type

Identifying conveyor guide rails for correct TopWinder positioning.

Tunnel Placement Guidelines

Correct side-to-side placement instructions within the tunnel.

Erecting and Anchoring the Frame

Procedures for standing the frame upright and securing it.

Shock Assembly Installation

Securing the shock assemblies to the leg and arm components.

Auto Retract System Overview

Introduction to the auto-retract sensor system.

Photo-Eye Mount Installation

Steps for mounting the photo-eye sensors.

Wiring the Auto Retract System

Details electrical connections for the auto-retract.

Retract Cylinder and Air Cushion Regulator

Installing the retract cylinder and air cushion regulator.

Filler Strip Installation for Leg Assemblies

Trimming and securing filler strips on leg assemblies.

Air Panel and Air Cushion Installation

Mounting the air panel and connecting pneumatic lines.

Counterweight Installation

Procedures and considerations for installing counterweights.

Drive Shaft and Hub Assembly Installation

Steps for installing the drive shaft and hub assembly.

Loading ShineMitt onto Hub Assembly

Instructions for fitting the ShineMitt™ cleaning material.

Connecting Motor and Slip Ring

Steps to connect the motor and slip ring to the drive shaft.

Electric Motor Installation

Routing electrical cables for the motor and LED lights.

Main Water Feed Connection

Securing the water line and bundling electrical/pneumatic lines.

Startup Procedures

Verify Rotation and Speed

Methods to check and adjust the wheel's rotation speed.

Verify Wheel Penetration

Checking wheel penetration using a fish scale.

Verify Retract Pressure

Adjusting air pressure for the retract cylinder's operation.

General Startup Checks

Includes flushing, nozzle installation, and test vehicle runs.

Maintenance and Repair

Routine Maintenance Procedures

Daily, weekly, and monthly tasks for upkeep.

Powder Coating Care

Importance and procedure for cleaning the powder coated surfaces.

Powder Coating Repair

Techniques for repairing fading, scratches, and paint application.

Hub LED Light Replacement

Step-by-step guide for replacing the hub's LED lights.

Torque Plate and Electric Motor Replacement

Procedures for removing and replacing motor and torque plate components.

Exploded Parts Diagrams

Detailed diagrams of various assemblies and components.

Exploded Parts: Driver Side Leg Assembly

Diagrams showing components of the driver side leg assembly.

Exploded Parts: Passenger Side Leg Assembly

Diagrams showing components of the passenger side leg assembly.

Exploded Parts: Driver Side Arm Assembly

Diagrams showing components of the driver side arm assembly.

Exploded Parts: Passenger Side Arm Assembly

Diagrams showing components of the passenger side arm assembly.

Exploded Parts: Crossbeam Assembly

Diagrams showing components of the crossbeam assembly.

Exploded Parts: Counterweight Components

Diagrams showing components related to counterweights.

Exploded Parts: Hub & Shaft Assembly

Diagrams showing components of the hub and shaft assembly.

Exploded Parts: Motor Drive Assembly

Diagrams showing components of the motor drive assembly.

Exploded Parts: Slip Ring to Wire Harness Cable

Diagrams showing the slip ring to wire harness cable.

Exploded Parts: ShineMitt

Diagrams showing ShineMitt™ fill patterns and replacement.

Exploded Parts: Air Cushion Regulator Assembly

Diagrams showing the air cushion regulator assembly.

Exploded Parts: Retract Assembly with Photo-Eye

Diagrams showing the retract assembly with photo-eye set.

Exploded Parts: Retract Air Panel

Diagrams showing the retract air panel components.

Belanger Top Winder Specifications

General IconGeneral
TypeTop Winder
CategoryRacks & Stands
MaterialSteel
ColorBlack
Weight Capacity100 lbs