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Belanger Top Winder User Manual
102 pages
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TopWi
n
der
®
Top Winder®
1MANUAL755 Rev
01
2
Table of Contents
Table of Contents
7
Belanger Incorporated® Limited Warranty
9
Operational Warning
10
Important Safety Information - MUST READ
11
Introduction
13
Before You Get Started
14
Specifications
15
Requirements
15
Output
15
General Dimensions
16
Installation
17
Frame Assembly
17
Layout Arm Assemblies
17
Attaching the Crossbeam
18
Attaching the Legs
19
Identify Conveyor
21
Tunnel Placement
22
Erecting the Frame
23
Shock Assembly
24
Auto Retract
25
Photo-Eye Mount Installation
26
Wiring for the Auto Retract
27
Photo-Eye Retract Cylinder
28
Installing the Air Cushion Regulator
28
Filler Strip Installation for Leg Assemblies
29
Air Panel & Air Cushion Installation
31
Counterweight Installation
32
Installing the Drive Shaft and Hub Assembly
35
Loading the Shinemitt™ Onto the Hub Assembly
40
Connecting the Motor and Slip Ring to the Drive Shaft
43
Electric Motor Installation
48
Main Water Feed
49
Startup
50
Verify Rotation and Speed
50
Verify Wheel Penetration
50
Verify Retract Pressure (if Applicable)
51
General
51
Maintenance
52
Routine Procedures
52
Daily
52
Weekly
52
Monthly
52
Powder Coating Maintenance
53
Powder Coating Repair
54
Hub LED Light Replacement
56
Torque Plate and Electric Motor Replacement
59
Maintenance (Continued)
70
Exploded Parts
70
Topwinder® Assembly: Overview
70
Driver Side Leg Assembly (Aluminum: 110779 & Silver PC: 110799): Overview
71
Driver Side Leg Assembly (Aluminum: 110779 & Silver PC: 110799) - Zone 1
72
Driver Side Leg Assembly (Aluminum: 110779 & Silver PC: 110799) - Zone 2
72
Driver Side Leg Assembly (Aluminum: 110779 & Silver PC: 110799) - Zone 3
72
Driver Side Leg Assembly (Aluminum: 110779 & Silver PC: 110799) - Zone 4
73
Driver Side Leg Assembly (Aluminum: 110779 & Silver PC: 110799) - Zone 5
73
Driver Side Leg Assembly (Aluminum: 110779 & Silver PC: 110799) - Zone 6
74
Driver Side Leg Assembly (Aluminum: 110779 & Silver PC: 110799) - Zone 7
74
Passenger Side Leg Assembly (Aluminum: 110801 & Silver PC: 110914): Overview
75
Passenger Side Leg Assembly (Aluminum: 110801 & Silver PC: 110914) - Zone 7
76
Passenger Side Leg Assembly (Aluminum: 110801 & Silver PC: 110914) - Zone 6
77
Driver Side Arm Assembly (Aluminum: 110941 & Silver PC: 110955): Overview
78
Driver Side Arm Assembly (Aluminum: 110941 & Silver PC: 110955) - Zone 1
79
Driver Side Arm Assembly (Aluminum: 110941 & Silver PC: 110955) - Zone 2
80
Driver Side Arm Assembly (Aluminum: 110941 & Silver PC: 110955) - Zone 3
80
Driver Side Arm Assembly (Aluminum: 110941 & Silver PC: 110955) - Zone 4
81
Passenger Side Arm Assembly (Aluminum: 110948 & Silver PC: 110957)
82
Passenger Side Arm Assembly (Aluminum: 110948 & Silver PC: 110957) - Zone 1
82
Passenger Side Arm Assembly (Aluminum: 110948 & Silver PC: 110957) - Zone 2
83
Passenger Side Arm Assembly (Aluminum: 110948 & Silver PC: 110957) - Zone 3
83
Passenger Side Arm Assembly (Aluminum: 110948 & Silver PC: 110957) - Zone 4
84
Crossbeam Assembly: Overview
85
Crossbeam Assembly: Filler Strips
86
Counterweight Components
87
Hub & Shaft Assembly Overview: 111359
88
Hub & Shaft Assembly 111359 - Zone 1
88
Hub & Shaft Assembly 111359 - Zone 2
89
Hub & Shaft Assembly 111359 - Zone 3
90
Motor Drive Assembly (60 Hz): Overview
91
Motor Drive Assembly (60 Hz): Motor Gearbox 110935 (STDV) or 110967 (575V)
91
Motor Drive Assembly (60 Hz): Motor Gearbox Cover 110720
92
Motor Drive Assembly (60 Hz): Retainer Clips & Washers
92
Motor Drive Assembly (60 Hz): Slip Ring 111362
93
Motor Drive Assembly (60 Hz): Conduit & Power Cables
93
Slip Ring to Wire Harness Cable: 111363
94
LED Assembly: 110944
94
Shinemitt™ Fill Pattern
95
Shinemitt™ Fill Replacement
95
Air Cushion Regulator Assembly: (Aluminum: 110906 & Silver PC: 110907)
97
Retract Assembly with Photo-Eye Set: (Aluminum: 110805 / Silver PC: 107193)
98
Retract Air Panel: 102913
99
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Belanger Top Winder Specifications
General
Type
Top Winder
Category
Racks & Stands
Material
Steel
Color
Black
Weight Capacity
100 lbs
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General
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