TopWinder
®
1MANUL755 Belanger, Inc.® * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681
Table of Contents
Belanger Incorporated® Limited Warranty ..................................................... 1
Operational Warning ......................................................................................... 2
Important Safety Information – MUST READ .................................................. 3
Introduction ....................................................................................................... 5
Before You Get Started ...................................................................................................................................................................... 6
Specifications .................................................................................................... 7
Requirements ..................................................................................................................................................................................... 7
Output ................................................................................................................................................................................................ 7
General Dimensions .......................................................................................................................................................................... 8
Installation ......................................................................................................... 9
Frame Assembly ................................................................................................................................................................................ 9
Layout Arm Assemblies ................................................................................................................................................................ 9
Attaching the Crossbeam ........................................................................................................................................................... 10
Attaching the Legs ...................................................................................................................................................................... 11
Identify Conveyor ............................................................................................................................................................................. 13
Tunnel Placement ............................................................................................................................................................................ 14
Erecting the Frame .......................................................................................................................................................................... 15
Shock Assembly .............................................................................................................................................................................. 16
Auto Retract ..................................................................................................................................................................................... 17
Photo-Eye Mount Installation ...................................................................................................................................................... 18
Wiring for the Auto Retract ......................................................................................................................................................... 19
Photo-Eye Retract Cylinder ........................................................................................................................................................ 20
Installing the Air Cushion Regulator................................................................................................................................................. 20
Filler Strip Installation for Leg Assemblies ....................................................................................................................................... 21
Air Panel & Air Cushion Installation ................................................................................................................................................. 23
Counterweight Installation ................................................................................................................................................................ 24
Installing the Drive Shaft and Hub Assembly ................................................................................................................................... 27
Loading the ShineMitt™ onto the Hub Assembly ............................................................................................................................ 32
Connecting the Motor and Slip Ring to the Drive Shaft ................................................................................................................... 35
Electric Motor Installation ................................................................................................................................................................. 40
Main Water Feed ............................................................................................................................................................................. 41
Startup.............................................................................................................. 42
Verify Rotation and Speed ............................................................................................................................................................... 42
Verify Wheel Penetration ................................................................................................................................................................. 42
Verify Retract Pressure (if applicable) ............................................................................................................................................. 43
General ............................................................................................................................................................................................ 43
Maintenance .................................................................................................... 44
Routine Procedures ......................................................................................................................................................................... 44
Daily ............................................................................................................................................................................................ 44
Weekly ........................................................................................................................................................................................ 44
Monthly ....................................................................................................................................................................................... 44
Powder Coating Maintenance .......................................................................................................................................................... 45
Powder Coating Repair .................................................................................................................................................................... 46
Hub LED Light Replacement ........................................................................................................................................................... 48
Torque Plate and Electric Motor Replacement ................................................................................................................................ 51
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