Belarus BELARUS-1523 User Manual

BELARUS
1523/1523В
1523.3/1523В.3
1523 – 0000010 РЭ
OPERATING MANUAL
2009

Belarus BELARUS-1523 Specifications

General

Engine Type	Diesel
Cylinders	6
Maximum Pressure	20 MPa
Ground Clearance	470 mm
Engine Power (kW)	110 kW
Transmission	Mechanical

Summary

TO THE OPERATORS’ ATTENTION

INTERNATIONAL SYMBOLS

Standard symbols used for instruments and controls, providing visual identification for operation.

SAFETY REQUIREMENTS

Essential safety guidelines covering general operation, transportation, maintenance, fire prevention, and hygiene.

BRIEF DESCRIPTION

Serial Numbers of Tractor Components

Information on the location and identification of tractor and engine serial numbers.

TECHNICAL DATA

ENGINE

Detailed technical specifications and characteristics of the tractor's engine.

DRIVE CONTROLS AND INSTRUMENTATION

Instrument Cluster

Description of gauges, indicators, and warning lamps within the instrument cluster.

Combined indicator

Explanation of the combined indicator's display and function for monitoring tractor systems.

Safety Fuse Blocks

Location and rating of safety fuses that protect electrical circuits from overload.

BELARUS 1523/1523В Gear-shift lever (27), Range selector lever (28)

Identification and diagrams for the gear-shift and range selector levers.

Control panel of the differential lock, FDA and front PTO shaft (32)

Description of the control panel for differential lock, FDA, and front PTO.

Hydraulic Distributor Control Levers (33а, 33b, 33c)

Explanation of the control levers for the hydraulic distributor system.

PTO Independent/Synchronous Change-Over Handle (35)

Operation of the handle for switching between PTO drive modes.

TRACTOR REVERSIBLE OPERATION POST (BELARUS 1523В/1523В.3)

Controls of the Reversible Operation post

Details on additional controls for the reversible operation post.

BELARUS Seat

Instructions for adjusting the tractor seat for operator comfort and safety.

CONSTRUCTION AND OPERATION OF TRACTOR COMPONENTS

ENGINE

Detailed construction and operation of the engine and its main components.

Clutch

Description of the clutch mechanism, assembly, and adjustment procedures.

GEARBOX

Construction and operation of the gearbox, including its control mechanisms.

REAR AXLE

Construction and operation of the rear axle, differential, and final drives.

REAR POWER TAKE-OFF SHAFT (PTO)

Description of the rear PTO shaft, its drive, and tail-pieces.

FRONT PTO (if installed)

Construction and operation of the optional front PTO system.

FDA drive

Details on the construction and operation of the front driving axle drive.

Wheel reduction gears

Description of the planetary spur-gear type wheel reduction gears.

BRAKES

Explanation of the tractor's service and parking brake systems, their actuation, and maintenance.

PNEUMATIC ACTUATOR OF THE TRAILER BRAKES

Description of the pneumatic brake actuator for trailers.

HYDROSTATIC POWER STEERING

Design and operation of the hydrostatic power steering system.

RHL Electronic Control System

Explanation of the electronic control system for the rear hitch linkage.

REAR HITCH LINKAGE (RHL)

Construction and operation of the rear hitch linkage and its control components.

AIR CONDITIONING AND CAB HEATING SYSTEM

Operation and control of the cab's climate control system for heating and cooling.

TROUBLESHOOTING

ENGINE

Troubleshooting steps for engine starting, power, exhaust, and overheating issues.

Clutch

Troubleshooting for clutch torque transmission, engagement, and noise problems.

Brakes

Troubleshooting for brake inefficiency, incomplete release, and non-uniform operation.

Steering control

Troubleshooting for excessive steering force, wheel rotation issues, and oil leaks.

Hydraulic Lift Linkage

Troubleshooting for the hydraulic lift linkage not moving or moving slowly.

SCHEDULED MAINTENANCE

SCHEDULED MAINTENANCE CHART*

Table outlining required maintenance operations and their recommended intervals.

Sequence of the Maintenance Operations

Step-by-step procedures for performing daily and periodic tractor maintenance.

EVERY 1000 HOURS OF OPERATION

Major maintenance procedures required after every 1000 hours of tractor operation.

Procedure 46. Changing Oil in the Transmission Housing, Procedure 47. Changing Oil in the HPS Oil Tank, Procedure 6. Checking the Brake Liquid Level in the Master Cylinder Tanks of the Hydraulic Actuator of the Clutch and Service Brakes

Procedures for checking and changing oil and brake fluid levels in various systems.

APPENDICES

ADJUSTING PARAMETERS OF THE Д-260.1/Д-260.1S2 ENGINE

Key adjustment parameters and specifications for the tractor's engine.

RECOMMENDED FUELS, OILS, LUBRICANTS, AND FLUIDS AND THEIR EQUIVALENTS

List of recommended fuels, oils, lubricants, and fluids with their specifications and change intervals.

Electric Connection Diagram of the LD, FDA and GB Reduction Gear Control Systems

Wiring diagrams for the tractor's electronic control systems.