The DIGI-BELT XF-3000 is a digital belt tension tester designed for accurate and repeatable belt tension measurements across various belted applications. It is a portable, handheld device that simplifies the process of setting and verifying belt tension, crucial for optimal machine performance and longevity.

Function Description:

The primary function of the DIGI-BELT XF-3000 is to measure the force required to deflect a belt by a specific amount, thereby determining its tension. The device supports three main tensioning procedures:

Basic Single & Multi Belt Tensioning: This method involves measuring the belt span, positioning an O-ring on the deflection span scale, and then applying force to deflect the belt until the O-ring aligns with adjacent belts. The deflection force is then read from the display and compared to manufacturer specifications.
XF B.A.T. Green Laser Single & Multi Belt Tensioning: This advanced method utilizes cross-firing green lasers for enhanced accuracy. Magnetic angle brackets and adapter plates are mounted to the pulleys, and the B.A.T. (Belt Alignment Tool) lasers are adjusted to align with opposing targets. Force is then applied to deflect the belt until an O-ring on the deflection span scale aligns with the lasers, and the force is read.
Wide and Banded Belt Tensioning: This procedure uses specialized wide belt adapters for wide belts, banded belts, toothed belts, and timing belts. The brass tip of the deflection span scale is inserted into a hole on the chosen wide belt adapter, and the measurement process follows the same principles as the laser method.

The device features a digital display that shows the measured force in various units (N, kgf, lbf, ozf), along with indicators for peak hold, charge level, and measurement units. It also incorporates a visual and audible indication for pass/fail testing based on user-defined high and low limits in Preset mode.

Important Technical Specifications:

Accuracy: ± 0.3% F.S. (Full Scale)
Selectable Units: N, kgf, ozf, and lbf (depending on range model).
Overload Capacity: 150% of F.S. (LCD flashes beyond 110% of F.S.).
Measurement Method: Peak, Track, Preset.
Data Sampling Rate: 1000 Hz.
Display: 160x128 dot matrix LCD with Backlight.
Display Update Rate: 10 times/second.
Memory: Stores up to 500 data points.
Set Point: Programmable high and low limits in Preset Mode.
Battery Indicator: Display flashes when battery is low.
Power: 3.6VDC 800mAH Ni-MH rechargeable batteries.
Battery Life: Approximately 16 hours continuous use per full charge.
Charger / Adaptor: Universal USB/BM charger, Input: 110 – 240VAC.
Temperature Effects: <0.054% per °F (0.03% FS per °C).
Operating Temperature: 14 to 104°F (-10 to 40°C).
Storage Temperature: -4 to 122°F (-20 to 50°C).
Operating Relative Humidity: 20 to 80%.
Storage Relative Humidity: 5 to 95%.
Housing: Aluminum.
Dimensions: 5.5 x 2.8 x 1.4" (140 x 71 x 35.5 mm).
Product Weight: 0.9 lb (0.4 kg).
Package Weight: 2.25 lb (1 kg).
Warranty: 1 year.
Certification: CE.
Included Accessories: AC Adaptor/Charger, USB cable, calibration cert., 6 attachments (hook, flat tip, conical tip, chisel tip, notched tip, extension shaft).

Model Specific Capacities and Resolutions:

Model 3000-110:
- Capacity: 500.0 N, 50.00 kgf, 1800 ozf, 110.0 lbf
- Resolution: 0.1 N, 0.01 kgf, 1 ozf, 0.1 lbf
Model 3000-220:
- Capacity: 1000 N, 100.0 kgf, 3500 ozf, 220.0 lbf
- Resolution: 1 N, 0.1 kgf, 1 ozf, 0.1 lbf

Usage Features:

Intuitive Interface: Multi-language menu programming (English, Chinese, Japanese, German) with capacitive touch keys for easy navigation.
Measurement Modes:
- Track: Real-time, live measuring mode.
- Peak: Records and displays the maximum force sensed during the test.
- Preset: User-defined high and low limits for GO/NG (pass/fail) testing with visual and audible indicators.
Data Management: Ability to store up to 500 data points, browse stored data, print data (with optional mini-printer), and delete all records.
Display Orientation: Selectable Obverse and Reverse display modes to accommodate different testing positions.
Auto Power Off: Automatically powers off after five minutes of inactivity to conserve battery.
Backlight: Adjustable backlight for improved visibility in various lighting conditions.
Key Sound: Option to turn key sound on or off.
Date/Time Setting: Adjustable date and time.
Calibration: In-device calibration function using standard force weights or other standard loads.
Default Settings: Option to restore factory settings.
Communication Port: USB for recharging and PC communication, plus an 8-pin connection for printer and setpoint output.

Maintenance Features:

Cleaning: Keep the instrument body and screen clean after use, avoiding oil or other substances that could cause damage.
Load Removal: Always remove the load after measurement to prevent long-term effects on accuracy.
Charging: The device displays a battery icon when low and needs recharging. Connect the gauge to the charger via the USB cable and an AC socket.
Troubleshooting: A dedicated troubleshooting guide is provided for common issues like the unit not turning on, no key sound, no backlight, or large errors. Users are advised not to disassemble or repair the gauge themselves; contact Nidec-Shimpo for support.
Calibration: Regular calibration is recommended due to potential sensor material performance or external factors affecting accuracy. The device can be sent to a specialized testing organization or calibrated in-house if standard force weights and a test stand are available.

BELT ALIGNMENT TOOL DIGI-BELT XF-3000 - Capacity and Resolution Specifications

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