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Benford 3000 - User Manual

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Benford Ltd., Central Boulevard, ProLogis Park, Coventry CV6 4BX, England
Tel.: +44 (0)2476 339400 - Fax: +44 (0)2476 339500
www.terexce.com - Email : parts@benford.co.uk - sales@benford.co.uk
CALIFORNIA
Proposition 65 Warning
Diesel engine exhaust and some of its constituents
are known to the State of California to cause
cancer, birth defects, and other reproductive harm
INSTRUCTION
2000 - 9000 (ITL)
Mechanical Drive Only
4.W.D Dumper Straight & Swing Skip
Publication No. B9507E-5 June 2004

Table of Contents

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Summary

Instruction Manual: 2000-9000 (ITL) Dumper

General Safety Notes

Safety and Protection Guidelines

Key points for operator and personnel safety and protection.

Operational Safety Points

Essential 'Do's' and 'Don't's' for safe machine operation.

Roll Over Protective Structures (ROPS)

ROPS Maintenance and Inspection

Procedures for inspecting ROPS for damage, wear, and corrosion.

Seat Belt Maintenance Guidelines

Seat Belt Inspection Procedures

Detailed steps for inspecting seat belt webbing, buckle, and retractor.

Driving Controls

Operating Instructions: Engine

Starting the Engine

Procedures and precautions for starting the dumper engine safely.

Stopping the Engine

Safe procedures for stopping the dumper engine, including parking and neutral gear.

Operating Instructions: Clutch and Gearbox

Clutch & Gearbox (2;3 Tonne Constant Mesh)

Detailed operation for 2 and 3 tonne models with constant mesh gearboxes.

Torque Converter & Shuttle Gearbox Operation

Steering Operation

Stopping the Dumper

Parking Brake Operation

Details on parking brake systems for different models and handbrake warning.

Gradient Operation

Maximum Gradient Limits

Specifications for maximum safe gradient limits for the dumper.

Crossing Gradients Safely

Precautions and care needed when crossing gradients, especially in slippery conditions.

Hydraulic System

Hydraulic System Function

Overview of how the hydraulic system powers steering and skip elevation.

9000 Series ROPS;FOPS

ROPS (Rectangular Section 9000)

Specific details for rectangular section ROPS on the 9000 model.

2000-7000 Series ROPS;FOPS

ROPS (Round Section 2000-9000)

Details for round section ROPS on models 2000 to 9000.

Maintenance Section

For Your Safety: Faults and Repairs

Handling Machine Faults

Steps to take when the machine develops a fault, including safety and reporting.

Safety Precautions During Repair

Essential safety measures to be followed when performing repairs on the machine.

Maintenance Precautions

Lubrication Notes and Warnings

Warnings regarding hot oil and hydraulic fittings, and general lubrication advice.

Working on Hydraulic System

Safety measures and warnings when working on the hydraulic system, especially regarding high pressure leaks.

Battery Maintenance

General Battery Maintenance

Safety precautions and steps for disconnecting/connecting battery leads.

Care and Maintenance: Engine Air Cleaner

Engine Air Cleaner Servicing

Daily and servicing procedures for the engine air cleaner and filter.

Engine Oil Draining and Refilling

Hydraulics Maintenance

Brake System Maintenance

Brake Bleeding Procedure

Step-by-step guide for bleeding the brake system to remove air.

Gearbox Maintenance

Gearbox and Transfer Box Maintenance

Turner Shuttle Gearbox Maintenance

Turner Shuttle Gearbox Oil Filter

Procedure for renewing the gearbox oil filter, including cleaning and tightening.

ITL PowerShift Gearbox Maintenance

ITL PowerShift Gearbox Oil Change

Procedure for changing ITL gearbox oil and filter, including warming the oil.

Clutch Maintenance (2 & 3 Tonne Models)

Overhauling Centre Pivot

Technical Specification

Dimensions and Weights (Straight Skip)

Table of dimensions (mm) and weights (kg) for 2 to 9 tonne straight skip dumpers.

Dimensions and Weights (Swing Skip)

Table of dimensions (mm) and weights (kg) for 2 to 6 tonne swing skip dumpers.

Engine Ratings and Skip Capacities

Key specifications for engine power and skip volume.

Dumper Speeds and Noise Levels

Key specifications for dumper performance and operator environment.

Service Schedule

Lubrication Points (2, 3, 4 Tonne Straight)

Lubrication Points (2-6 Tonne Swing)

Lubrication Points (5-9 Tonne Straight)

Electric Circuit: 2 & 3 Tonne Hatz

Electric Circuit: 2 & 3 Tonne Lister (No Lights)

Electric Circuit: 2 & 3 Tonne Lister (With Lights)

Electrical Circuit: 4-9 Tonne Perkins

Electrical Circuit: 5 & 6 Tonne Deutz

Electrical Circuit: 9 Tonne Perkins Tier 2

Torque Figures

Standard Nut & Bolt Torque Figures

Table of standard unplated nut and bolt torque figures in Nm based on ISO material grades.

Benford 3000 Specifications

General IconGeneral
BrandBenford
Model3000
CategoryUtility Vehicle
LanguageEnglish

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