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Benford 4000 - User Manual

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Benford Ltd., Central Boulevard, ProLogis Park, Coventry CV6 4BX, England
Tel.: +44 (0)2476 339400 - Fax: +44 (0)2476 339500
www.terexce.com - Email : parts@benford.co.uk - sales@benford.co.uk
CALIFORNIA
Proposition 65 Warning
Diesel engine exhaust and some of its constituents
are known to the State of California to cause
cancer, birth defects, and other reproductive harm
INSTRUCTION
2000 - 9000 (ITL)
Mechanical Drive Only
4.W.D Dumper Straight & Swing Skip
Publication No. B9507E-5 June 2004

Table of Contents

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Summary

INSTRUCTION

General Safety Notes

Key Safety Precautions and Operator Responsibilities

Covers training, manual, decals, ventilation, hot exhaust, etc.

Roll Over Protective Structures (ROPS)

Importance of ROPS inspection, maintenance, and repair.

Seat Belt Maintenance Guidelines

Machine Data

Fault Handling, Repair Area, and Repair Safety

Procedures for faults, repair area, and general repair safety.

General Safety

Safety and Operational Points

Machine design, operator requirements, and Do's/Don't's.

Operating Instructions

Engine Starting and Stopping Procedures

Step-by-step guides and precautions for engine operation.

Steering System Description

Explanation of the centre pivot articulated steering system.

Stopping, Parking Brake, and Gradient Warnings

Procedures for stopping, parking, and warnings about handbrake use.

Gradient Operation and Crossing

Guidelines for operating on and crossing gradients safely.

Hydraulic System

9000 ROPs and FOPs

ROPS - Rectangular Section 9000 Only

Lowering ROPS for transport and work position.

2000 to 7000 ROPs and FOPs

ROPS - Round Section 2000 to 9000

Lowering ROPS for transport and work position.

Maintenance Section

Maintenance

Battery Safety and Maintenance

Battery isolator usage, lead disconnection, and general safety.

General Care and Air Cleaner Servicing

General maintenance and air cleaner servicing procedures.

Draining and Refilling Engine Oil

Step-by-step guide for changing engine oil.

Hydraulic System and Filter Information

General principles for hydraulic maintenance and filter details.

Hydraulic System Maintenance - Metal Tanks

Servicing procedures for return line filters and suction strainers.

Hydraulic System Maintenance - Plastic Tanks

Procedures for checking, adding, and replacing hydraulic oil.

Diesel Fuel Level and Filter Servicing

Procedures for checking diesel fuel level and fuel filter.

Brake System Description and Bleeding

Description of brake arrangements and bleeding procedures.

Parking Brake Adjustment - 2 & 3 Tonne Models

Adjustment procedures for the parking brake.

Transmission Parking Brake Adjustments

Adjustment procedures for different transmission brake models.

Axle Oil Checking and Front Axle Removal

Procedures for axle oil and front axle removal.

Rear Axle Removal and Refitting

Procedures for rear axle removal and refitting.

Gearbox Removal Procedures

Steps for removing the gearbox.

Gearbox Refitting and Clutch Pedal Check

Procedures for refitting the gearbox and checking clutch pedal.

Gearbox and Transfer Box Oil Procedures

Procedures for checking and changing oil in gearboxes and transfer boxes.

Lubrication Section

Lubrication

Service Schedule

Technical Specification

Electric Circuit - 2 and 3 Tonne Hatz

Electrical Circuit - 2 and 3 Tonne Lister No Lights

Electrical Circuit - 2 and 3 Tonne Lister With Lights

Electrical Circuit - 4, 5, 6, 7 & 9 Tonne Perkins

Electrical Circuit - Perkins Engine Options

Electrical Circuit - Perkins Drive System

Electrical Circuit - Perkins Light System

Electrical Circuit - 5 and 6 Tonne Deutz

Electrical Circuit - 9 Tonne Perkins Tier 2 - Site Light Option

Electrical Circuit - 9 Tonne Perkins Tier 2

Electrical Circuit - 9 Tonne Perkins Tier 2 - RTA Light Option

Torque Figures

Benford 4000 Specifications

General IconGeneral
BrandBenford
Model4000
CategoryUtility Vehicle
LanguageEnglish

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