EasyManua.ls Logo

Beta Marine Beta 25 User Manual

Beta Marine Beta 25
100 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
Heat Exchanger
& Keel Cooled
Small Diesel Engine Range: Beta 10,
Beta 14, Beta 16, Beta 20 & Beta 25
Heat Exchanger
& Keel Cooled
Small Diesel Engine Range: Beta 10,
Beta 14, Beta 16, Beta 20 & Beta 25
Operator’s
Maintenance
Manual
Operator’s
Main
tenance
Manual
CALIFORNIA - Proposition 65 Warning: Diesel engine exhaust and some of its constituents are known to the state of
California to cause cancer, birth defects and other reproductive harm.
1590_March_2014.qxd:beta 1660 manual 19/3/14 10:24 Page 1

Other manuals for Beta Marine Beta 25

Question and Answer IconNeed help?

Do you have a question about the Beta Marine Beta 25 and is the answer not in the manual?

Beta Marine Beta 25 Specifications

General IconGeneral
Engine TypeDiesel
Cylinders3
Power Output25 hp (18.4 kW)
Cooling SystemHeat exchanger
Fuel SystemIndirect injection
Bore x Stroke76 mm x 82 mm
Rated RPM3600 RPM

Summary

Engine Identification

Beta Marine WOC Number

Identifier for Beta Marine Works Order Card, crucial for spare parts.

Engine Serial Number

Unique identifier stamped on the engine for tracking and support.

Initial Receipt and Engine Storage

Initial Receipt of the Engine

Inspect engine immediately on delivery for damage and report within 24 hours.

Engine Storage

Store engine in a dry, frost-free area; inhibit if stored for over six months.

Safety Precautions

General Safety and Operational Precautions

Covers engine cleanliness, guarding, fuel, oil, scalding, and lifting safety.

Technical Specifications

Engine Specifications Overview

Details technical data including cylinder count, bore, stroke, power, and weight.

Section 1: Installation Guidelines

Ventilation Requirements

Ensures adequate air flow for engine cooling and combustion.

Keel Cooled Installation Recommendations

Guidelines for preventing overheating in keel-cooled engine systems.

Engine Mounting and Installation Angles

Engine Mounting Best Practices

Ensures vibration-free operation by proper alignment and mounting.

Engine Installation Angle Guidelines

Maximum allowable angles for engine installation and oil level checks.

Alignment Procedures

Angular Alignment

Ensures correct angular positioning between engine and propeller shaft.

Parallel Alignment

Ensures correct parallel positioning between engine and propeller shaft.

Flexible Output Couplings

Types of Flexible Couplings

Details R&D and CentaFlex couplings for absorbing torsional vibrations.

Exhaust Systems

Standard Yacht Wet Exhaust Installation

Guidance on preventing water ingress into the engine from the exhaust.

Exhaust System Variations

High-Rise Exhaust System

Methods to prevent cooling water entering the engine via the exhaust.

Exhaust with Anti-Syphon Valve

Installation and maintenance of anti-syphon valves for exhaust safety.

Waterlock / Silencer Positioning

Waterlock/Silencer Installation

Proper placement to prevent water backflow and ensure drainage.

Sea Water Inlet for Heat Exchanger Cooled Engines

Seacock and Strainer Installation

Proper selection and installation of sea water inlets and strainers.

Stern Gear Lubrication

Stern Bleed Feed Connections

Connecting the stern gear lubrication system to the engine.

Propeller, Exhaust Hose, and Back Pressure

Propeller Clearance Requirements

Minimum clearance between propeller and hull to reduce noise.

Exhaust Hose Sizing

Matching exhaust hose diameter to engine model for emission compliance.

Exhaust Back Pressure Guidelines

Maintaining minimal exhaust back pressure for engine performance.

Dry Exhaust Installation

Dry Exhaust System Installation

Ensuring proper installation to prevent water ingress and manage heat.

Engine Connections and Fuel Supply

Engine Connection Specifications

Details required pipe sizes and connector types for various systems.

Fuel Supply and Leak Off System

Proper setup of fuel supply, leak off, and filter systems to prevent air.

Calorifier System

Calorifier System Filling and Air Bleeding

Instructions for filling and ensuring all air is removed from the calorifier system.

Canal Boats with Keel Coolers

Keel Cooling Tank Sizing and Design

Guidelines for keel cooling tank surface area and construction for narrowboats.

Electrical Installations

Control Panel Installation Notes

Location, wiring, and protection requirements for control panels.

Battery Installation Considerations

Recommendations for dedicated starter and domestic battery banks.

Battery Types and Selection

Overview of battery types and factors affecting selection for marine use.

Battery Cables

Battery Cable Sizing and Voltage Drop

Guidelines for selecting appropriate cable sizes to minimize voltage drop.

Section 2: Guidelines for Operation of the Engine

Checks Prior to Initial Use

Essential checks including fluid levels, battery, and cable connections before starting.

Normal Starting Procedures

Starting with Keyswitch Control Panels

Step-by-step guide for starting engines using keyswitch panels.

Normal Starting (Keyless Panels)

Starting with Keyless Control Panels

Procedure for starting engines using water-resistant push-button panels.

Stopping the Engine

Engine Stopping Procedures

Methods for stopping the engine, including electrical and mechanical methods.

Section 3: Maintenance Schedule

Daily or Every 8 Hours Running Maintenance

Routine checks required for daily operation or every 8 hours.

First 25 Hours Maintenance

Specific maintenance tasks after the initial 25 hours of operation.

First 50 Hours Maintenance

Maintenance tasks to be performed after the first 50 hours.

150 Hours Maintenance (Shallow Sump)

Maintenance schedule for engines with shallow sumps at 150 hours.

Yearly or 250 Hours Maintenance

Routine yearly or 250-hour service checks and replacements.

750 Hours Maintenance

Major service tasks required every 750 hours of operation.

Lubricating Oils and Engine Oil Level

Engine Oil Specifications and Viscosity

Details on API classification, SAE grades, and oil types for engine lubrication.

Checking the Engine Oil Level

Procedure for correctly checking and topping up the engine oil level.

Engine and Gearbox Oil Changing

Changing the Engine Oil

Steps for draining and replacing engine oil and oil filter.

Checking the Gearbox Oil Level

Procedure for checking and topping up the gearbox oil level.

Fuel System

Fuel Filter Replacement

Instructions for replacing the spin-on fuel filter cartridge.

Cooling Systems Overview

Heat Exchanger Cooling System

Description of how heat exchanger cooling systems function.

Engine 'Fresh Water' Coolant

Requirements for fresh water and anti-freeze mixture as coolant.

Raw Water Cooling - Keel Cooling

Explanation of keel cooling, noting Beta Marine does not offer raw water cooling.

Filling the Fresh Water System

Fresh Water System Filling Procedure

Step-by-step guide for filling and bleeding the fresh water cooling system.

Sea Water Pump and Cooling System

Sea Water Pump Impeller Check

Procedure for checking and replacing the sea water pump impeller.

Heat Exchanger Tube Stack and Zinc Anode Maintenance

Tube Stack Cleaning and Zinc Anode Replacement

Maintenance for cleaning the heat exchanger tube stack and replacing zinc anodes.

Belt Tension Check

Adjusting Belt Tension

Procedure for checking and adjusting belt tension on the alternator.

Air Filter and Electrical Maintenance

Air Filter Check and Replacement

Guidance on checking and changing the air intake filter.

Electrical Maintenance and General Checks

Includes panel protection, battery checks, and loose terminal connections.

Winterising and Laying Up Procedures

Engine Winterising Steps

Protecting the engine and systems for winter or extended lay-up.

Laying Up Ashore Procedures

Steps for preparing the engine for storage when ashore.

Trouble Shooting - Engine Start Issues

Engine Not Starting (Starter OK)

Solutions for when the starter motor turns but the engine doesn't start.

Starter Motor Slow or Not Turning

Troubleshooting for slow or non-cranking starter motor issues.

Trouble Shooting - Performance Issues

Low Power Output

Causes and solutions for reduced engine power output.

Erratic Running and Hunting

Troubleshooting for unstable engine running, including idle and high speeds.

Trouble Shooting - Exhaust and Oil Issues

Exhaust Gas Color Issues

Diagnosing white, blue, or black exhaust gases.

Low Oil Pressure Warning Lights

Troubleshooting low oil pressure indicators during operation.

High Oil Consumption and Water in Oil

Identifying causes for high oil usage and water contamination in oil.

Trouble Shooting - Overheating and Related Issues

Water in Oil (Heat Exchanger & Keel Cooled)

Diagnosing water contamination in lubricating oil for different cooling systems.

Engine Overheating - General Causes

Common reasons for engine overheating across all cooling types.

Heat Exchanger Overheating Specifics

Specific causes and checks for overheating in heat exchanger systems.

Trouble Shooting - Other Operational Issues

Keel Cooling Overheating and Battery Discharge

Troubleshooting overheating in keel cooling and rapid battery discharge.

Control Cable, Tachometer, and Transmission Issues

Resolving problems with Morse controls, rev counters, and transmission noise.

Trouble Shooting - Mechanical Noises

Vibrations

Identifying and resolving sources of engine vibration.

Knocking Noise

Diagnosing and fixing causes of knocking noises from the engine.

Electrical Fault Finding (Post-July 2005)

Standard Keyswitch Control Panels

Fault finding for panels with keyswitches and indicator lamps.

Electrical Fault Finding - Keyless Panels

Keyless Four Lamp Panel Fault Finding

Troubleshooting for keyless panels with push-button controls.

Electrical Fault Finding - All Lamp Panels

No Warning Lamps/Buzzer, Engine Issues

Troubleshooting when no warning lamps or buzzer function, and engine won't start/stop.

Warning Lamp Malfunctions

Diagnosing issues with specific warning lamps like water temperature.

Buzzer and Starter Battery Lamp Issues

Troubleshooting for buzzer and starter battery charge lamp faults.

Tacho and Domestic Charge Lamp Faults

Diagnosing faults with the tachometer and domestic charge indicators.

Electrical Fault Finding - Deluxe and B Panels

Fault Finding for C Deluxe and B Panels

Specific electrical fault finding for C Deluxe and B panels.

Electrical Fault Finding - Specific Panel Types

Non-Beta Panel Wiring

Troubleshooting for engines wired to non-Beta control panels.

Extension Harness Wiring

Checking connections for panel extension harnesses.

Insulated Earth Wiring

Checks for insulated earth return systems where the engine may not operate.

Spanner Torque Settings

General Nuts & Bolts Torque Settings

Torque values for standard nuts and bolts used on the engine.

Special Nuts & Bolts Torque Settings

Torque values for specific engine components like head bolts and glow plugs.

Wiring Diagrams Index

Index of Wiring Diagrams

List of available wiring diagrams with part numbers and page references.

Declaration of Conformity

Conformity Statement for Recreational Craft Engines

Manufacturer's declaration regarding compliance with EU directives.

Engine Identification and Requirements

Details engine family codes and EC type certificate numbers for compliance.

Emission Durability

Emission Durability Compliance

Ensuring engine operation meets emission standards under Recreational Craft Directive.

Quick Reference Parts List

Parts List for Heat Exchanger and Keel Cooled Engines

List of common parts with part numbers for Beta 10-25 engines.

Parts List for Panels and Accessories

List of control panels, extensions, sensors, and related accessories.

Parts List for Various Engine Components

Parts list for anodes, filters, pumps, belts, and alternators.

Service Record

Engine Service Log

Table to record maintenance services, dates, and responsible parties.

Related product manuals