Big Joe Joey J1-126 - User Manual

Big Lift LLC MANUAL NO. BL-J1-0315 - 11-19-2019
www.bigjoeforklifts.com
J1 SERIES
(J1-86 / J1-126 / J1-162)
TASK SUPPORT
VEHICLE
U.S. Patent Nos. D730,614; D733,389; D733,390; D734,589; 9,440,830 B2 and 10,214,402
Maintenance
Repair Parts Manual
NOTE:This vehicle is for indoor and level surface use only.
NOTE:For the most current parts information and service updates,
please refer to the Big Joe Support site at www.bigjoesupport.com

Summary

Section 1: Description

Data Plate and Warning Decal

Information on vehicle identification, capacity, and safety decals.

Section 2: Planned Maintenance

Monthly and Quarterly Checks

Inspection and service chart for regular equipment checks based on usage.

Frequent Inspections

Requirements for ensuring frequent vehicle inspections per ANSI A92.6.

Annual Inspections

Requirements for ensuring annual vehicle inspections per ANSI A92.6.

Battery Care

Guidelines and safety rules for battery maintenance and charging.

Section 3: Troubleshooting

Section 4: Steering System

Control Arm Servicing

Procedures for removal and installation of the control arm components.

Steer Motor

Procedures for removing and installing the steer motor.

Section 5: Brake Servicing

Brakes

Description of the drive motor mounted brake system.

Section 6: Drive Assembly, Wheels, and Casters

Transmission and Drive Motor

Procedures for removing and installing the transmission and drive motor.

Section 7: Elevation System Servicing

Lift Chain Replacement

Steps for replacing lift chains on telescopic and three-stage masts.

Section 8: Hydraulic System Servicing

Hydraulic Pump, Motor, and Reservoir Assembly

Lift Cylinder (Telescopic)

Lift Cylinder (Three Stage Mast Full Free Lift)

Lift Cylinder (Three Stage Mast Secondary)

Section 9: Electrical Components

Electrical Control Panel

Battery Replacement

Instructions for replacing the vehicle battery.

Battery Charger

Big Joe Joey J1-126 Specifications