Bijur Delimon FZ-A pump

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Summary

1. Introduction and General Information

1.1 Target Groups and Qualifications

Defines the intended audience and required technical knowledge for operating and maintaining the pump.

1.3 Manufacturer Contact and Warranty

Provides manufacturer contact details, copyright information, and warranty/disclaimer terms.

1.6 Abbreviations

2. Safety

2.1 Intended Use and General Safety

Specifies the pump's intended application and outlines fundamental safety instructions for its use.

2.2 Warnings, Signs, and Symbols

2.4 Basic Pump Operation Safety

2.5 Maintenance and Assembly Safety

2.6 Operating Company Safety

2.7 Specific Pump Handling Hazards

2.8 Pump Pictograms and Labels

2.9 Type Plate Information

2.10 Lubricant Handling Safety

2.10.1 Lubricant Selection and Ageing

Details lubricant selection criteria and the effects of ageing, advising checks before use.

2.11 Foreseeable Misuse

2.12 Product Modifications

2.13 Operating Company Obligations and Procedures

2.14 Dangers of Non-Compliance

2.15 Residual Risks

3. Product Description

3.1 Introduction and Revision Level

Introduces the FZ-A pump and details improvements in revision B compared to revision A.

3.3 Technical Data

3.4 Dimensions

3.6 Variants and Accessories

3.6.1 Pump Body and Drive Variants

Details the different pump body designs and available drive options for the FZ pump.

3.6.3 Reservoir Variants

Describes the various reservoir sizes available and advises on reservoir support for larger capacities.

3.6.4 Accessories

Lists optional accessories for the FZ pump, including level switches, filling valves, and pressure limiters.

3.5 Setting Up the Pump

3.7 Technical Details

3.7.1 Functionality

Explains the operating principle of the FZ pump as a positively driven piston pump and its internal mechanisms.

3.7.2 Outlet Location and Labelling

Describes the arrangement, numbering, and protection of pump outlets (1-6 or 7-12).

3.7.3 Delivery Volume and Adjustment

3.7.5 Drive Types in General

3.7.6 Drive with Free Shaft End

3.7.7 Drive with Free Shaft End (Reduction Gear)

3.7.8 Drive with Flange Motor

3.7.9 Drive with Motor Flange

3.7.10 Drive with Pendulum Lever

3.7.11 Reservoir

3.7.12 Level Switches (Accessories)

3.7.13 Pressure Limitation (Accessories)

3.7.14 Filling Valve (Accessories)

3.8 Coding and Order Sample

4. Transport, Handling and Storage

4.1 Delivery Checking and Handling Tools

Instructs on checking deliveries and using tools for safe transport, including PPE advice.

4.3 Storage Conditions

Outlines optimal storage conditions, including original packaging, vertical storage, and environmental protection.

5. Assembly, Installation and Commissioning

5.1 Installation Locations and Dimensions

Provides guidance on selecting sites and specifies minimum installation dimensions for the pump.

5.3 Fixation and Line Assembly

Details pump fixation methods and the process of assembling lubrication lines and system components.

5.5 Electrical Connection

5.6 Filling Reservoir and Lines

5.7 Pump and System Commissioning

5.8 Determining Running and Break Times

5.9 Examples of Lubrication Systems

5.9.1 Multi-line vs. Progressive Systems

Compares multi-line systems (direct connections) with progressive systems (distributors).

6. Operation

6.1 Operating Safety

Reinforces adherence to safety instructions specified in section 2 during pump operation.

6.2 Operating Modes and Control

Describes pump operating modes and how control units vary based on drive type.

6.4 Topping Up Lubricant

Provides instructions and warnings for timely lubricant refilling to prevent malfunctions and bearing issues.

6.5 Shutting Down the Pump

7. Inspection, Testing and Maintenance

7.1 Pressure Testing

Outlines the procedure for testing pump pressure build-up, requiring a gauge and pressure limitation valve.

7.2 Relieving System Pressure

8. Cleaning

9. Troubleshooting and Repair

10. Disassembly and Disposal

11. Documents and Drawings

12. Annexes

12.1 Declaration of Conformity

Confirms the product's compliance with relevant EC directives and European harmonized standards.

12.2 Spare Part Kits Overview

Provides a comprehensive list of available spare part kits for FZ pumps, categorized by item number and variant.

12.3 FZ Pump Symbols (DIN ISO)

Refers to an illustration of FZ pump symbols as per DIN ISO standards for clarity in schematics.