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Bil-Jax X-BOOM 36XT - User Manual

Bil-Jax X-BOOM 36XT
106 pages
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PARTS AND SERVICE
MANUAL
36XT
AERIAL WORK PLATFORMS
BOOM
TM
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Summary

Safety

Legend: Safety Advisories

Defines DANGER, WARNING, CAUTION, and NOTE symbols used throughout the manual.

Before Operation Safety

Outlines essential safety checks and precautions to perform before operating the lift.

During Operation Safety

Details safety procedures and warnings to follow while the lift is in operation.

Drive Safety

Provides critical safety guidelines for driving and maneuvering the equipment.

Maintenance Safety

Specifies safety precautions for performing maintenance and repairs on the equipment.

Specifications

Range of Motion

Illustrates the operational reach and movement capabilities of the boom lift.

Detailed Specifications

Lists key technical parameters, dimensions, capacities, and performance data of the equipment.

Equipment Maintenance

Daily Service Checks

Outlines essential daily inspections and checks to ensure safe operation.

Weekly Service Checks

Details the service procedures to be performed on a weekly basis.

Monthly Service Checks

Lists the maintenance tasks required for monthly service intervals.

Annual Service Checks

Covers the comprehensive checks and replacements needed annually.

Structural Inspection

Describes when and how to perform structural integrity inspections of the unit.

Additional Service Information

Provides supplementary guidance on service procedures, storage, and stability testing.

Troubleshooting

Troubleshooting Steps

Provides a table of common problems, their causes, and solutions for quick diagnosis.

Error Code Definitions

Explains error messages displayed on the panel and their corresponding corrective actions.

Cylinder Replacement

Lift Cylinder Replacement

Step-by-step instructions for removing and replacing lift cylinders, including safety warnings.

Outrigger Cylinder Replacement

Detailed procedure for replacing outrigger hydraulic cylinders with safety guidance.

Replacement Decals

Decal Descriptions

Lists all decals, their descriptions, and quantities for proper identification.

Decal Locations

Provides diagrams showing the correct placement of decals on the equipment.

Material Safety Data

Lead Acid Batteries MSDS

Safety data sheet for lead-acid batteries, detailing handling and hazards.

Hydraulic Oil MSDS

Safety data sheet for hydraulic oil, including properties and safety precautions.

Appendix: Replacement Parts

Outrigger Assembly and Parts

Exploded view and parts list for the outrigger system.

Engine Assembly and Parts

Exploded views and parts lists for engine components.

Axle Assemblies and Parts

Exploded views and parts lists for front and rear axle systems.

Slew Ring and Counterweight Assemblies

Exploded views and parts lists for slew ring and counterweight.

Control & Pump Compartment Assemblies

Exploded views and parts lists for control and pump compartments.

Boom and Platform Assemblies

Exploded views and parts lists for boom, boom nose, and platform systems.

Cable Track and Related Components

Exploded view and parts list for the cable track system.

Hydraulic System Components

Exploded views and parts lists for hydraulic pumps and lines.

Electrical and Wire Harnesses

Diagrams and lists for various wire harnesses and electrical assemblies.

Battery System Layout

Diagram illustrating the battery configuration and wiring connections.

Ordering Replacement Parts

Contact Information

Provides Bil-Jax Service Department contact details for ordering parts and warranty information.

Bil-Jax X-BOOM 36XT Specifications

General IconGeneral
Working Height42 ft
Platform Height36 ft
Platform Capacity500 lbs
Max Horizontal Reach20 ft
Power SourceBattery
Platform Size2.5 ft x 4 ft

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