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Binder HydroStar BGA 160 - User Manual

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26 pages
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POOL COUNTERFLOW UNIT
BGA 160, BGA 215, BGA 275,
BGA 320, BGA 430, BGA 550

Questions and Answers

  • S
    Sandra ColemanAug 4, 2025
    Why won't my Binder Water System turbine start?
    • B
      brittanylambAug 5, 2025
      Your Binder Water System turbine might not start due to several reasons: the residual current device may be switched off (switch it on), the building fuse may have tripped (replace the fuse), or the range of the radio transmitter might be insufficient (move closer to the control unit or install the receiver outside).
  • R
    Raymond RyanAug 11, 2025
    What to do if the red LED is flashing on my Binder Water System motor control unit?
    • M
      Marcia HoffmanAug 11, 2025
      If the red LED on your Binder Water System motor control unit is flashing, it could be due to a few reasons. The motor may be blocked by material in the turbine (remove the cover plate and clear any obstructions), the motor supply line might be disconnected (check and repair the connection), or there could be corrosion on the contact points (inspect, clean, and reconnect all screw and soldered connections on the motor cable).
  • C
    Christine HunterAug 16, 2025
    How to fix a Binder HydroStar BGA 160 turbine that won't operate with the radio transmitter?
    • B
      Bruce MillerAug 16, 2025
      If your Binder Water System turbine cannot be operated with the radio transmitter, the battery in the transmitter may be weak or inserted incorrectly (check and replace if necessary). Alternatively, if the transmitter was under water, remove the battery and let it dry for 48 hours at room temperature with the battery compartment open. If it still doesn't work, use a new transmitter.
  • A
    Alexandra ThomasAug 23, 2025
    Why does the fuse in the building distributor box trip when I switch on my Binder HydroStar BGA 160 Water System?
    • K
      Kimberly VillegasAug 23, 2025
      If the fuse in the building distributor box trips when switching on your Binder Water System, it may be due to an incorrect or fast-acting fuse. Use a 16A slow-blow fuse instead.
  • G
    Glenn BurkeAug 28, 2025
    What to do if my Binder HydroStar BGA 160 turbine pumps in the wrong direction?
    • A
      ashleynicholsAug 28, 2025
      The motor connection of your Binder Water System may be incorrect. Check and correct the control unit's motor connection.

Summary

General Information and Safety

Important Information

Key details regarding operation, intended use, and safety precautions.

Technical Data

Specifications for supply voltage, frequency, current, power, and motor/turbine performance.

User and Target Group Information

Defines the intended audience and qualifications for operating the equipment.

Hazard Information

Critical warnings about rotating parts and electrical hazards to prevent injury or damage.

Proper Use and Operating Conditions

Guidelines on correct application, prohibited uses, and environmental/operating parameters.

Safety, Disposal, and Scope of Supply

Comprehensive safety instructions, disposal guidelines, and list of supplied components.

HydroStar Installation Shaft Guide

Installation Shaft Scope of Supply

Details the accessories provided with the HydroStar installation shaft.

Skimmer;Overflow Pool Installation (BGA 160;215;275)

Describes the installation process for specific BGA models in skimmer or overflow pools.

Skimmer;Overflow Pool Installation (BGA 320;430;550)

Details the installation procedure for larger BGA models in skimmer or overflow pools.

Installing the Spring-Loaded Flange

Step-by-step guide for fitting the spring-loaded flange to the pool wall penetration.

Aligning Turbine and Mounting Cover Plate

Instructions for adjusting the turbine and installing the cover plate for correct operation.

Turbine Installation Without Shaft

Installation Example for BGA Turbine

Illustrates a typical installation scenario for a BGA turbine within a swimming pool.

Turbine Dimensions (BGA 160;320)

Provides technical drawings and measurements for BGA 160/320 turbines with installation flange.

Turbine Dimensions (BGA 215;430)

Technical drawings and measurements for BGA 215/430 turbines with installation flange.

Turbine Dimensions (BGA 275;550)

Technical drawings and measurements for BGA 275/550 turbines with installation flange.

Special Installation and Component Setup

Retrofit Installation for BGA Units

Instructions for installing BGA units into existing pool structures.

PIEZO Tri; PIEZO Tri Square Installation

Guidance on installing the PIEZO Tri control system and its variants.

Control Unit and Electrical Connections

Connection Block Diagram

Visual representation of electrical connections for the control unit and system components.

Terminal Overview

Description and function of the various terminals on the control unit for wiring.

Motor Connection and Supply Line Extension

Procedures for connecting the motor and extending its supply cable safely.

Connecting PIEZO Tri and External Devices

Wiring instructions for PIEZO Tri and external controls, including smartphone interface.

System Start-up and Operation Modes

System Start-up Procedures

Steps to safely initiate the HydroStar unit's operation.

Remote Control Operation

How to use the radio transmitter for basic functions like on/off and speed control.

Optional Operation: PIEZO Tri

Using the PIEZO Tri switch for alternative control of the turbine system.

Optional Operation: Touch Display

Utilizing the touch screen interface for advanced control and training programs.

Operation End, Shutdown, and Maintenance

Shutdown and Hibernation (Winterizing)

Procedures for safely shutting down and winterizing the turbine to prevent damage.

Maintenance and Repair Guidelines

Procedures for routine maintenance, inspections, and authorized repair work.

Troubleshooting Common Issues

A guide to identifying and resolving malfunctions with the counterflow unit.

Recommended Water Properties

Binder HydroStar BGA 160 Specifications

General IconGeneral
BrandBinder
ModelHydroStar BGA 160
CategoryWater System
LanguageEnglish

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