Black & Decker RO100 User Manual

General Power Tool Safety Warnings
WARNING: Read all safety warnings and all instructions.
Failure to follow the warnings and instructions may result in electric
shock, fire and/or serious injury.
SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE
The term “power tool” in the warnings refers to your mains-operated (cord-
ed) power tool or battery-operated (cordless) power tool.
1) WORK AREA SAFETY
a) Keep work area clean and well lit. Cluttered or dark areas invite accidents.
b) Do not operate power tools in explosive atmospheres, such as in the presence
of ammable liquids, gases or dust. Power tools create sparks which may ignite
the dust or fumes.
c) Keep children and bystanders away while operating a power tool. Distractions
can cause you to lose control.
2) ELECTRICAL SAFETY
a) Power tool plugs must match the outlet. Never modify the plug in any way. Do
not use any adapter plugs with earthed (grounded) power tools. Unmodified
plugs and matching outlets will reduce risk of electric shock.
b) Avoid body contact with earthed or grounded surfaces such as pipes, radiators,
ranges and refrigerators. There is an increased risk of electric shock if your body is
earthed or grounded.
c) Do not expose power tools to rain or wet conditions. Water entering a power tool
will increase the risk of electric shock.
d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging
the power tool. Keep cord away from heat, oil, sharp edges or moving parts.
Damaged or entangled cords increase the risk of electric shock.
e) When operating a power tool outdoors, use an extension cord suitable for outdoor
use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
f) If operating a power tool in a damp location is unavoidable, use a ground fault circuit
interrupter (GFCI) protected supply. Use of a GFCI reduces the risk of electric shock.
3) PERSONAL SAFETY
a) Stay alert, watch what you are doing and use common sense when operating a
power tool. Do not use a power tool while you are tired or under the inuence
of drugs, alcohol or medication. A moment of inattention while operating power
tools may result in serious personal injury.
b) Use personal protective equipment. Always wear eye protection. Protective
equipment such as dust mask, nonskid safety shoes, hard hat, or hearing protection
used for appropriate conditions will reduce personal injuries.
c) Prevent unintentional starting. Ensure the switch is in the off position before
connecting to power source and/ or battery pack, picking up or carrying the
tool. Carrying power tools with your finger on the switch or energizing power tools
that have the switch on invites accidents.
d) Remove any adjusting key or wrench before turning the power tool on. A wrench
or a key left attached to a rotating part of the power tool may result in personal injury.
e) Do not overreach. Keep proper footing and balance at all times. This enables bet-
ter control of the power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing
and gloves away from moving parts. Loose clothes, jewelry or long hair can be
caught in moving parts.
g) If devices are provided for the connection of dust extraction and collection
facilities, ensure these are connected and properly used. Use of dust collection
can reduce dust-related hazards.
4) POWER TOOL USE AND CARE
a) Do not force the power tool. Use the correct power tool for your application. The cor-
rect power tool will do the job better and safer at the rate for which it was designed.
b) Do not use the power tool if the switch does not turn it on and off. Any power tool
that cannot be controlled with the switch is dangerous and must be repaired.
c) Disconnect the plug from the power source and/or the battery pack from the
power tool before making any adjustments, changing accessories, or storing
power tools. Such preventive safety measures reduce the risk of starting the power
tool accidentally.
d) Store idle power tools out of the reach of children and do not allow persons
unfamiliar with the power tool or these instructions to operate the power tool.
Power tools are dangerous in the hands of untrained users.
e) Maintain power tools. Check for misalignment or binding of moving parts,
breakage of parts and any other condition that may affect the power tool’s oper-
ation. If damaged, have the power tool repaired before use. Many accidents are
caused by poorly maintained power tools.
f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp
cutting edges are less likely to bind and are easier to control.
g) Use the power tool, accessories and tool bits, etc. in accordance with these
instructions, taking into account the working conditions and the work to be
performed. Use of the power tool for operations different from those intended could
result in a hazardous situation.
5) SERVICE
a) Have your power tool serviced by a qualied repair person using only identical
replacement parts. This will ensure that the safety of the power tool is maintained.
The label on your tool may include the following symbols.
V ........................... volts A ......................... amperes
Hz ......................... hertz W ........................ watts
min ........................ minutes
.......................alternating current
...................... direct current
n
o ....................... no load speed
..........................
Class II Construction
........................ earthing terminal
.......................... safety alert symbol .../min ..................revolutions or
reciprocations
per minute
CAT. NO. RO100 FORM NO. 90590043 Printed in China OCT. 2012
KEY INFORMATION YOU SHOULD KNOW:
•Neveroperatethesanderwithoutarecommendedsandingdiscproperlyinstalled
onthehookandloopbase.
•Thehookandlooppadandwhitepadbrakediskarereplaceableparts.Ifthey
becomeworn,returntheunittoalocalservicecenterforrepair.
•Donotpushdown—letthesanderdothework.

VEA EL ESPA—OL EN LA CONTRAPORTADA.
SAVE THIS MANUAL FOR FUTURE REFERENCE.
INSTRUCTIVODEOPERACIÓN,CENTROSDESERVICIO
YPÓLIZADEGARANTÍA.ADVERTENCIA: LÉASEESTE
INSTRUCTIVOANTESDEUSARELPRODUCTO.
INSTRUCTION MANUAL
RO100
5” (127MM) PALM GRIP
RANdOM ORbIT SANdeR
SAFETY WARNINGS AND INSTRUCTIONS: SANDERS
• ALWAYS WEAR EYE PROTECTION.
• Cleanyourtooloutperiodically.
CAUTION:Ifyouareusingyoursanderasarandomorbitpolisherandelecttousedraw
stringbonnets,besuretotuckthelooseendsofthestringsecurelyunderthebonnetafter
tyingtheknot.Failuretodosomaycauseseriousinjury.Checkoftentoassurestringends
remaintuckedunderbonnet.
WARNING:Somedustcreatedbypowersanding,sawing,grinding,drilling,andother
constructionactivitiescontainschemicalsknowntocausecancer,birthdefectsorother
reproductiveharm.Someexamplesofthesechemicalsare:
  •leadfromlead-basedpaints,
  •crystallinesilicafrombricksandcementandothermasonryproducts,and
  •arsenicandchromiumfromchemically-treatedlumber.(CCA)
 Yourriskfromtheseexposuresvaries,dependingonhowoftenyoudothistypeofwork.
Toreduceyourexposuretothesechemicals:workinawellventilatedarea,andworkwith
approvedsafetyequipment,suchasthosedustmasksthatarespeciallydesignedtofilter
outmicroscopicparticles.
• Avoid prolonged contact with dust from power sanding, sawing, grinding, drilling,
and other construction activities. Wear protective clothing and wash exposed areas
with soap and water. Allowingdusttogetintoyourmouth,eyes,orlayontheskinmay
promoteabsorptionofharmfulchemicals.
CAUTION: Wear appropriate hearing protection during use. Under some conditions
and duration of use, noise from this product may contribute to hearing loss.
OTHER IMPORTANT SAFETY WARNINGS AND INSTRUCTIONS
EXTENSION CORDS
Whenusinganextensioncord,besuretouseoneheavyenoughtocarrythecurrentyour
productwilldraw.Anundersizedcordwillcauseadropinlinevoltageresultinginlossof
powerandoverheating.Thefollowingtableshowsthecorrectsizetousedependingoncord
lengthandnameplateampererating.Ifindoubt,usethenextheaviergage.Thesmallerthe
gagenumber,theheavierthecord.
SANDING LEAD BASED PAINT
SandingofleadbasedpaintisNOTRECOMMENDEDduetothedifficultyofcontrollingthe
contaminateddust.Thegreatestdangerofleadpoisoningistochildrenandpregnantwomen.
Sinceitisdifficulttoidentifywhetherornotapaintcontainsleadwithoutachemicalanalysis,
werecommendthefollowingprecautionswhensandinganypaint:
PERSONAL SAFETY
•Nochildrenorpregnantwomenshouldentertheworkareawherethepaintsandingis
beingdoneuntilallcleanupiscompleted.
•Adustmaskorrespiratorshouldbewornbyallpersonsenteringtheworkarea.Thefilter
shouldbereplaceddailyorwheneverthewearerhasdifficultybreathing.
NOTE: Onlythosedustmaskssuitableforworkingwithleadpaintdustandfumesshould
beused.Ordinarypaintingmasksdonotofferthisprotection.Seeyourlocalhardware
dealerfortheproper(NIOSHapproved)mask.
•NOEATING,DRINKINGorSMOKINGshouldbedoneintheworkareatopreventingesting
contaminatedpaintparticles.WorkersshouldwashandcleanupBEFOREeating,drinking
orsmoking.Articlesoffood,drink,orsmokingshouldnotbeleftintheworkareawheredust
wouldsettleonthem.
ENVIRONMENTAL SAFETY
•Paintshouldberemovedinsuchamannerastominimizetheamountofdustgenerated.
•Areaswherepaintremovalisoccurringshouldbesealedwithplasticsheetingof4mils
thickness.
•Sandingshouldbedoneinamannertoreducetrackingofpaintdustoutsidetheworkarea.
CLEANING AND DISPOSAL
•Allsurfacesintheworkareashouldbevacuumedandthoroughlycleaneddailyforthe
durationofthesandingproject.Vacuumfilterbagsshouldbechangedfrequently.
•Plasticdropclothsshouldbegatheredupanddisposedofalongwithanydustchipsor
otherremovaldebris.Theyshouldbeplacedinsealedrefusereceptaclesanddisposedof
throughregulartrashpick-upprocedures.Duringcleanup,childrenandpregnantwomen
shouldbekeptawayfromtheimmediateworkarea.
•Alltoys,washablefurnitureandutensilsusedbychildrenshouldbewashedthoroughly
beforebeingusedagain.
Minimum Gage for Cord Sets
Volts Total Length of Cord in Feet
120V 0-25 26-50 51-100 101-150
240V 0-50 51-100 101-200 201-300
AmpereRating
More Notmore American Wire Gage
Than Than
0 - 6 18 16 16 14
6 - 10 18 16 14 12
10 - 12 16 16 14 12
12 - 16 14 12 NotRecommended
ONOFFSWITCH
INTERRUPTEUR
INTERRUPTORDEENCENDIDOYAPAGADO
1
SAFETY GUIDELINES - DEFINITIONS
Itisimportantforyoutoreadandunderstandthismanual.Theinformationitcontains
relatestoprotectingYOURSAFETYandPREVENTINGPROBLEMS.Thesymbolsbelow
areusedtohelpyourecognizethisinformation.
DANGER: Indicates an imminently hazardous situation which, if not avoided, will
resultindeathorseriousinjury.
WARNING: Indicatesapotentiallyhazardoussituationwhich,ifnotavoided,could
resultindeathorseriousinjury.
CAUTION: Indicatesapotentiallyhazardoussituationwhich,ifnotavoided,may
resultinminorormoderateinjury.
NOTICE: Usedwithoutthesafetyalertsymbolindicatespotentiallyhazardoussituation
which,ifnotavoided,mayresultinpropertydamage.

Black & Decker RO100 Specifications

General

Type	Random Orbit Sander
Power Source	Corded Electric
Amperage	2.0 Amps
Voltage	120V
No Load Speed	12, 000 OPM
Orbit Diameter	1/8 inch
Dust Collection	Dust Bag
Pad Size	5 inches
Grip Type	Palm Grip

Summary

Safety Guidelines and Definitions

DANGER, WARNING, CAUTION, NOTICE Symbols

Explains the meaning of DANGER, WARNING, CAUTION, and NOTICE symbols for safety.

General Power Tool Safety Warnings

Work Area Safety

Guidelines for maintaining a safe and well-lit work area, preventing distractions.

Electrical Safety

Precautions for safe use of electrical power tools, including plugs and cords.

Personal Safety

Advice on staying alert, using PPE, and avoiding hazards while operating tools.

Sander Specific Safety Warnings

Eye Protection and Cleaning

Always wear eye protection and clean the tool periodically.

Bonnet Use and String Ends

Securely tuck string ends under bonnets when using as a polisher to prevent injury.

Chemical Exposure and Dust

Precautions against dust from sanding, sawing, grinding containing harmful chemicals.

Hearing Protection

Wear appropriate hearing protection due to potential noise-induced hearing loss.

Other Important Safety Instructions

Extension Cords

Guidance on selecting the correct gauge extension cord for power tools.

Sanding Lead Based Paint

Recommendations for handling lead-based paint sanding safely for health.

Environmental Safety

Minimizing dust generation and tracking during paint removal operations.

Cleaning and Disposal

Procedures for cleaning the work area and disposing of dust and debris.

Motor Operation

Operating Instructions

Sander Operation Steps

Step-by-step guide on how to properly operate the sander.

Sanding Discs

Instructions for collecting dust-free sanding discs and proper installation.

Maintenance

Tool Cleaning and Care

How to clean and maintain the sander for optimal performance and longevity.

Accessory Replacement

Information on replacing accessories and where to seek service.

Two-Year Home Use Warranty

Symbols

Tool Symbols

Explanation of symbols found on the tool label for identification.

Cable Length and Wire Gauge

General Warnings

Work Area Safety

Keep work area clean and well-lit. Avoid explosive atmospheres.

Electrical Safety

Match plugs to outlets, avoid body contact with grounded surfaces.

Personal Safety

Stay alert, use PPE, remove adjusting keys, avoid overreaching.

Specific Warnings and Precautions

Sanding

Specific warnings related to sanding operations and potential hazards.

Ventilation and Dust Control

Importance of ventilation and dust control for health and safety.

Lead Paint and Hazardous Materials

Precautions when sanding materials containing lead or other hazardous substances.

Service and Warranty

Service Information

Details on where to obtain service and replacement parts.

Warranty Policy

Information on the two-year limited warranty for home use.

Operating Instructions

Sanding Operation

Guidance on how to perform sanding operations safely and effectively.

Accessory Installation

Instructions for installing and using accessories with the sander.

Troubleshooting and Maintenance

General Troubleshooting

Common issues and their solutions for the sander.

Cleaning and Maintenance

Procedures for cleaning and maintaining the sander.

Customer Service and Contact

Contact Information

Phone numbers and addresses for customer service and support.