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BMW K100RS 16V User Manual

BMW K100RS 16V
408 pages
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Repair Manual
K1 – K100RS 16V
BMW Motorrad GmbH + Co.
Service Department
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BMW K100RS 16V Specifications

General IconGeneral
Displacement987 cc
Final DriveShaft
Front SuspensionTelescopic fork
Rear SuspensionMonoshock
Front BrakesDual disc
Rear BrakesSingle disc
Engine TypeWater-cooled 4-stroke in-line 4-cylinder
Power74 kW / 100 hp @ 8000 rpm
Transmission5-speed
Fuel Capacity22 liters
Top Speed220 km/h

Summary

0. Introduction

Workshop Manual Purpose and Scope

Details the intended use of the manual for maintenance and repair, emphasizing practical and theoretical knowledge.

Manual Updates and Information Handling

Explains how new editions are issued and how obsolete microfiches are handled without delay.

1. Completing the Motorcycle and Pre-Delivery Check

Completing the Motorcycle Assembly

Details tasks for completing the motorcycle assembly, including installing front wheel and mudguard.

Pre-Delivery Check Procedures

Outlines essential checks before delivery, such as battery, tires, lights, and brake fluid.

2. Maintenance and Inspection

Driveline Maintenance Schedule

Details maintenance intervals and tasks for the driveline components of the motorcycle.

Running Gear Maintenance Schedule

Outlines maintenance intervals and tasks for the running gear components, including forks and brakes.

4. Electrics

Lighting System Components and Removal

Details the removal and installation of headlights, turn indicators, and the rear light assembly.

Instrument Cluster Stripping and Assembly

Instructions for removing and assembling the instrument cluster, including associated wiring.

5. Brakes

Front Brake System (with ABS) Removal

Instructions for removing the front brake caliper and related components, including warnings about brake fluid.

Rear Brake System (with ABS) Removal

Procedures for removing and installing rear brake pads and caliper, with ABS sensor gap checks.

6. Suspension

Telescopic Fork Removal and Installation

Step-by-step guide for removing and installing the telescopic front forks, including related components.

Wheel Alignment Check

Procedures for measuring and adjusting wheel alignment, including offset calculations and warnings.

9. Gearbox

Gearbox Stripping Procedures

Initial steps for stripping the gearbox, including removing the cover and related components.

Gearbox Shafts Installation

Instructions for installing various gearbox shafts and selector forks, with notes on lubrication and assembly.

11. Engine

Engine Stripping Procedures

Steps for preparing and stripping the engine, including draining oil and removing components like starter and alternator.

Crankshaft Removal and Installation

Detailed instructions for removing and installing the crankshaft, including bearing checks and torque settings.

12. Fuel Supply and Mixture Control

Fuel Tank Removal and Installation

Instructions for removing and installing the fuel tank, with notes on fuel handling and securing.

Fuel System Troubleshooting

A troubleshooting guide for common fuel system issues, including engine not starting and fuel flow problems.

13. Fuel Tank and Lines

Fuel Filter Removal and Installation

Guide for replacing the fuel filter, including notes on correct installation and seal placement.

Fuel Pump Pressure Check

Procedure for checking the fuel pump pressure using a test gauge and interpreting the results.

14. Cooling System

Coolant Renewal Procedure

Steps for draining and refilling the cooling system, including tightening torque for the drain plug.

Coolant Concentration Check

How to check the coolant concentration using a measuring device and the correct mixing ratios for antifreeze.

15. Technical Data

Engine Specifications and Data

Comprehensive technical data for the engine, including bore, stroke, displacement, compression, and power output.

Engine Tightening Torques

A table listing critical tightening torques for various engine components and threaded connections.

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