Content
1. SAFETY NOTES ....................................................................... 8
1.1. Machine determination................................................................................................................... 10
1.2. Protective suit and personal safety .............................................................................................. 10
1.3. Safety notes for machine operator ............................................................................................... 11
1.4. Safety notes for the servicing and repairs .................................................................................. 12
1.5. Safety notes for the servicing and repairs on hydraulic unit .................................................. 12
1.6. Safety machine accessories ........................................................................................................... 13
1.6.1. Total Stop.................................................................................................................................................. 13
1.6.2. Arm covers ............................................................................................................................................... 13
1.6.3. Saw band stretching and rupture inspection ................................................................................... 14
1.6.4. Band saw cover ....................................................................................................................................... 14
1.6.5. Brush cover ............................................................................................................................................... 14
1.7. Safety notes for the cooling........................................................................................................... 15
1.7.1. Instructions for first help ........................................................................................................................ 15
1.8. Umístění štítku stroje / Maschinenschild position / Position of machine label .................. 16
1.9. Umístění bezpečnostních značek / Verteilung der Sicherheitszeichen / Position of safety
symbols............................................................................................................................................... 17
2. MACHINE DOCUMENTATION .............................................. 18
2.1. Technická data / Technische Daten / Technical data ............................................................. 20
2.2. Rozměrové schéma / Aufstellzeichnung / Installation diagram ............................................ 21
2.3. Popis / Beschreibung / Description ............................................................................................ 22
2.4. Transportation and stocking ......................................................................................................... 23
2.4.1. Conditions for transportation and stocking .................................................................................... 23
2.4.2. Transport and stocking preparations ................................................................................................ 23
2.4.3. Transport and stocking ......................................................................................................................... 23
2.4.4. Transportní schéma / Transport schema / Transport scheme ................................................. 24
2.5. Activation .......................................................................................................................................... 25
2.5.1. Machine working conditions ............................................................................................................... 25
2.6. Band saw unpacking and assembling ........................................................................................ 25
2.6.1. Machine installing and levelling ......................................................................................................... 25
2.6.2. Machine disposal after lifetime ........................................................................................................... 26
2.6.3. First run of the power pack ................................................................................................................. 26
2.6.4. Filling the reservoir with hydraulic oil ................................................................................................ 26
2.6.5. Kotevní plan / Verankerungsplan / Grounding plan ..................................................................... 28
2.7. Electrical connection ....................................................................................................................... 29
2.7.1. Check the direction of the saw band ................................................................................................ 29
2.7.2. Check machine connection into electrical network ........................................................................ 31
2.8. Filling of the cooling system .......................................................................................................... 31
2.9. Check machine function ................................................................................................................. 31
2.10. Saw band .................................................................................................................................. 31
2.10.1. Saw band size ......................................................................................................................................... 32
2.10.2. Selection of the saw band tooth system .......................................................................................... 32
2.10.3. Saw band running-in ............................................................................................................................ 32
Tables for teeth selection ........................................................................................................................................ 34
3. MACHINE CONTROL ............................................................ 35
3.1. Starting the band saw .................................................................................................................... 37
3.2. Control panel ................................................................................................................................... 38
3.3. Machine control .............................................................................................................................. 39
3.3.1. Cycle breaking ........................................................................................................................................ 40
3.4. Band saw adjusting ......................................................................................................................... 42
3.4.1. Angular cut setting ................................................................................................................................ 42
3.4.2. Adjusting band guides .......................................................................................................................... 42
3.4.3. Cutting speed adjusting ....................................................................................................................... 43
3.4.4. Adjustment of pressure to the cut ..................................................................................................... 43
3.4.5. Speed adjustment of the arm lowering ............................................................................................ 43
3.4.6. Saw frame lower stop position ........................................................................................................... 43
3.4.7. Brush adjustment ................................................................................................................................... 45
3.4.8. Setting of a cooling method ............................................................................................................... 45
3.5. Material insertion............................................................................................................................. 47
3.5.1. Handling agent selection ..................................................................................................................... 47
3.5.2. Insertion.................................................................................................................................................... 47
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