Why does the hydraulic oil contain bubbles in my Bomar Workline 510.350 DG Saw?
If the hydraulic oil in your Bomar Saw contains bubbles, it could be due to: * The hydraulic circuit is not adequately deaerated. Make deaeration of hydraulic circuit. * Low oil level. Add hydraulic oil. * The pump shaft seals damaged.
Why is the cut output insufficient on my Bomar Workline 510.350 DG?
Insufficient cut output from your Bomar Saw can be due to: * A worn saw band. Replace the saw band, keeping the manufacturer's instructions in mind. * The wrong saw band tooth system. Replace the saw band, again following the manufacturer's instructions. * Incorrectly set down feed and speed of the saw band. Adjust the feed and speed according to the values published by the saw band manufacturer.
What to do if the cut is not cut upon desired angle with my Bomar Saw?
If the cut on your Bomar Saw is not at the desired angle, consider these possibilities: * The securing lever is loosened. Check the securing lever efficiency and carry out its adjustment according to chapter „Servicing and adjustment“. * The set angle does not match the cut angle. Check the angle adjustment with a protractor and possibly set it according to chapter „Servicing and adjustment“. * Insufficient saw band stretching. Stretch the saw band and set the limit switch according to chapter „Servicing and adjustment“. * Guiding arm and guiding cube are loosened. Fasten the guiding arm and the cube. * There is dirt between the material and clamping jaw. Cleanse the material and mating jaw.
Why does the saw arm periodically rise and fall during the cut of my Bomar Workline 510.350 DG?
The saw arm periodically rising and falling during the cut on your Bomar Saw, which causes a short lifetime of the saw band, may be due to: * Backlash in driving wheel lodgement on the shaft. Change the driving shaft for a long one, new bearings, distance ring, new driving wheel, spring, two covers on the forehead of the shaft + screws. * Worn channel for spring.
What causes the saw bands to crack on my Bomar Workline 510.350 DG?
Cracked saw bands on your Bomar Saw may be due to: * Incorrect adjusting geometry in stretching wheel. Adjust distance band from recess wheel c.2 mm according to operating instructions. * Hard metal plates of circuit saw band are not adjusting. Hard metal plates of circuit saw band must be adjusting according to operating instructions. * Guiding cubes are not adjusting (bearings + hard metal circuit). Guiding cubes must be adjusting (bearings + hard metal circuit) according to operating instructions. * Bearings of guiding cubes are used (rolling elements are damaged or outside ring of bearing has conical form). Bearings of guiding cubes must be replaced. Bearings must be adjusting according to operating instructions.
What should I do if my Bomar Workline 510.350 DG machine is not possible to start?
If your Bomar Saw machine is not possible to start, consider the following: * Check if there is voltage in socket. Line voltage must be checked. * Check if transfer relay is closed (thermal protector). Each FA relay must be checked. * Check if the limit switch of saw band stretching, cover of frame or cover of saw band is not started. Check of saw band stretching and covers closing.
Why is the cleansing of the saw band not functional on my Bomar Workline 510.350 DG?
If the cleansing of the saw band is not functional on your Bomar Saw: * The elastic wheel of the brush drive is worn-down. Elastic wheel of the brush must be changed. * The knurling of the driving wheel is worn-down. Driving wheel must be changed. * The shaft of the brush drive is rusted. The shaft of the brush must be cleaned and oiled.
What to do if the electric motor and pump are without voltage on my Bomar Workline 510.350 DG?
If the electric motor and pump on your Bomar Saw are without voltage, and there is no voltage between the contactor and thermal protector: * The contactor might be wrong. Replace contactor of engine.
What to do if, when cut is finished, the frame is not raising on my Bomar Workline 510.350 DG Saw?
If the frame on your Bomar Saw is not raising when the cut is finished: * Check if the bottom limit switch is adjusted wrong. Bottom limit switch must be adjusted according to chapter ADJUSTING. * Check if in hydraulic (pneumatic) ring is error. Function of magnetic valve must be checked, valve must be closed, voltage of clamps and inductor must be checked.
What causes increased mechanical noise in Bomar Saw?
Increased mechanical noise in your Bomar Saw may be due to: * damaged joint drive * damaged or destroyed motor bearings * air intake. Check for leaks.
Defines the band saw Workline 510.350 DG for cutting and shortening of rolled bars, drawn bars, and plastics.
Guidelines on wearing appropriate protective clothing, footwear, eyewear, and hearing protection.
Details on safe operation, including operator age, physical fitness, and adherence to instructions.
Instructions for safe servicing and repairs, emphasizing qualified personnel and original parts.
Guidelines for safe and clean servicing of hydraulic equipment, including tool usage and component handling.
Explains the function of safety accessories like Total Stop, arm covers, and their regular checks.
Emergency switching off the machine in case of defect or health hazard.
Safety feature that stops the saw if the cover is opened during operation.
Device that checks saw band stretching and causes immediate machine shut-down if the band ruptures.
Covers the visible area of the saw band from the left guiding cube to the frame.
Covers the saw blade brush.
Safety precautions when handling cooling agents, emphasizing protective gloves and goggles.
First aid instructions for exposure to cooling agents, covering skin contact, inhalation, and ingestion.
Illustrates the location of the machine label on the equipment.
Diagram showing the location of various safety symbols on the machine.
Details machine specifications including weight, dimensions, electrical and hydraulic equipment, and band size.
Provides overall dimensions and layout of the machine with key measurements.
Illustrates the main components of the machine with labels for identification.
Guidelines for safe transportation and storage, including conditions and preparation steps.
Recommendations for safe transportation and stocking of the machine.
Steps to prepare the machine for transport and stocking, e.g., oiling surfaces.
Procedures for securing the machine during transportation and storing it correctly.
Diagram illustrating how to lift and transport the machine using a forklift.
Details on activating the machine, including working conditions and initial steps.
Specifies the required ambient conditions for machine operation.
Instructions for unpacking, assembling, and installing the band saw, including levelling.
Procedures for installing and levelling the machine on its base.
Guidelines for safely dismantling and disposing of the machine at the end of its life.
Procedures for the initial run of the power pack, including checks and operational tests.
Instructions for filling the hydraulic system with the correct type and quantity of oil.
Provides details on anchoring the machine, including required materials and floor flatness specifications.
Guidelines for safely connecting the machine to the electrical power supply.
Procedure to verify the correct rotation direction of the saw band.
Steps to ensure the machine is correctly connected to the electrical network.
Instructions for preparing and filling the cooling system with the specified coolant mixture.
Procedure for checking machine functionality after transport and assembly.
Information on the saw band, including size and tooth system selection.
Specifies the dimensions of the saw band.
Guidance on choosing the appropriate saw band tooth system based on material and cut.
Procedure for running-in a new saw band to ensure optimal performance and lifespan.
Step-by-step instructions for switching on the main power switch of the band saw.
Identifies and describes the function of each button and indicator on the machine's control panel.
Details the overall process of controlling the machine for cutting operations.
How to interrupt or stop the automatic cutting cycle using the STOP and TOTAL STOP buttons.
Procedures for adjusting various aspects of the band saw for optimal cutting.
Instructions for setting the cutting angle and adjusting the vice accordingly.
Guidance on positioning the band guides close to the material for precise cuts.
Procedure for correctly clamping the material in the vice for secure cutting.
How to adjust the blade speed using the frequency converter for optimal cutting.
Method to add strength to the cut for extremely hard materials using an adjustment nut.
Instructions for adjusting the arm lowering speed using the regulation valve.
Procedure for checking and adjusting the lower stop position of the saw frame to prevent damage.
Importance and procedure for adjusting the brush for chip removal to ensure cutting quality.
Safety precautions and methods for inserting material into the machine's vice.
Guidance on using appropriate handling agents for lifting and transferring material.
Procedure for inserting material, including using roller conveyors for long pieces.
Suggestions for positioning and securing bundles of material for cutting.
Step-by-step instructions for safely removing the saw band from the machine.
Procedure for installing a new saw band, including cleaning and checking teeth direction.
Importance of correct saw band stretching for accuracy and service life, and how to inspect it.
Detailed steps for stretching the saw band to the recommended value.
Procedure for inspecting and adjusting the saw band's run on the stretching wheel.
How to identify and address problems with the saw band's run.
Instructions on using a screw to adjust the saw band's position on the stretching wheel.
Procedure for adjusting the saw frame's lower stop to prevent damage and ensure complete cuts.
Steps to set the limit switch for the saw frame's lower position after adjustment.
How to verify if the limit switch for the saw frame's lower position is correctly set.
Procedure for adjusting the limit switch for the saw frame's lower position.
Information on the quality of cooling agents, their deterioration, and proper disposal of chips.
Guidance on inspecting the coolant device, checking liquid level, concentration, smell, and contamination.
Procedures for safely disposing of cutting chips and contaminated coolant residue.
Details on hydraulic oils, greases, and gearbox oils, including specifications and recommendations.
Information on gearbox oils, their specifications, and replacement recommendations.
Recommendations for lubricant greases, their types, and comparative tables.
Specific lubrication points on the machine and recommended lubrication frequency.
Guidelines for replacing hydraulic oil, including specifications, quantity, and a comparative table.
Service intervals and tasks for the hydraulic unit, including checking for leaks and oil temperature.
Instructions for cleaning the machine, focusing on guiding surfaces and removing impurities.
Procedures for replacing worn components such as hard metal guides and brushes.
Step-by-step guide for replacing worn hard metal guides on the saw band.
Instructions for replacing a worn chip removing brush.
Procedure for replacing worn saw band guiding rollers and eccentrics.
Detailed steps for removing and installing a new stretching wheel.
Instructions for removing and installing a new driving wheel.
Procedure for replacing the cooling pump, emphasizing qualified personnel for electrical connections.
Lists mechanical problems, their possible causes, and recommended repair steps.
Troubleshooting guide for electric and hydraulic issues, including possible causes and repairs.
Specific troubleshooting steps for various hydraulic system issues.
Presents the electrical wiring diagrams for the machine.
Provides the hydraulic schematic diagram for the machine's hydraulic system.
Exploded view drawing of the Workline 510.350 DG machine.
Detailed piece list for the Workline 510.350 DG, correlating part numbers with descriptions.
Exploded view drawing of the saw arm assembly.
Detailed piece list for the saw arm assembly.
Exploded view drawing of the saw band tensioning mechanism.
Detailed piece list for the saw band tensioning mechanism.
Exploded view drawing of the saw band guiding system.
Detailed piece list for the saw band guiding system.
Exploded view drawing of Guiding cube – 1.
Detailed piece list for Guiding cube – 1.
Exploded view drawing of Guiding cube – 2.
Detailed piece list for Guiding cube – 2.
Exploded view drawing of the turnable console.
Detailed piece list for the turnable console.
Exploded view drawing of the vice assembly – 1.
Detailed piece list for the vice assembly – 1.
Exploded view drawing of the vice assembly – 2.
Detailed piece list for the vice assembly – 2.
Exploded view drawing of the vice assembly – 3.
Detailed piece list for the vice assembly – 3.
Exploded view drawing of the vice base assembly.
Detailed piece list for the vice base assembly.
Exploded view drawing of the base assembly.
Detailed piece list for the base assembly.
Exploded view drawing of the lifting cylinder assembly.
Detailed piece list for the lifting cylinder assembly.
Exploded view drawing of the brush assembly.
Detailed piece list for the brush assembly.
Exploded view drawing of the distributor assembly.
Detailed piece list for the distributor assembly.
Exploded view drawing of the pressure regulation assembly.
Detailed piece list for the pressure regulation assembly.
Exploded view drawing of the brake assembly.
Exploded view drawing of the measuring assembly.
Exploded view drawing of the stop piece assembly.
Exploded view drawing of the drive assembly.
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