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Bomar Workline 510.350 DG - User Manual

Bomar Workline 510.350 DG
105 pages
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Series Workline
Workline 510.350 DG
Operating instructions
Before transporting and using the machine,
please read the instructions thoroughly!
Seriové číslo / Serien Nummer / Serial Number ___________________

Table of Contents

Questions and Answers

  • P
    pcooperNov 23, 2025
    Why does the saw band on my Bomar Saw have a short lifetime?
    • P
      Paul ConnerNov 23, 2025
      A short lifetime of the saw band on your Bomar Saw can be caused by: * Insufficient or over stretched saw band. In this case you need to Raise the tightening of the saw band set the scanner of saw band tightening or Lower stretching of the saw band and set the limit switch of the saw band stretching according to chapter „Servicing and adjustment“. * Worn or wrongly adjusted swarf brush. In this case you need to Check the swarf brush condition and replace it in case of excessive use or check swarf brush adjustment, set it according to chapter „Servicing and adjustment“. * Wrongly adjusted or worn hard metal guides. In this case you need to Check the adjustment of the hard metal guides and carry out adjustment or check the condition of the hard metal guide and if it is too worn, repla...
  • M
    Mr. Maurice MullinsAug 27, 2025
    Why is the cut output insufficient on my Bomar Workline 510.350 DG?
    • S
      Samantha CookeAug 27, 2025
      Insufficient cut output from your Bomar Saw can be due to: * A worn saw band. Replace the saw band, keeping the manufacturer's instructions in mind. * The wrong saw band tooth system. Replace the saw band, again following the manufacturer's instructions. * Incorrectly set down feed and speed of the saw band. Adjust the feed and speed according to the values published by the saw band manufacturer.
  • C
    caustinAug 27, 2025
    What to do if the cut is not cut upon desired angle with my Bomar Saw?
    • R
      rbaileyAug 27, 2025
      If the cut on your Bomar Saw is not at the desired angle, consider these possibilities: * The securing lever is loosened. Check the securing lever efficiency and carry out its adjustment according to chapter „Servicing and adjustment“. * The set angle does not match the cut angle. Check the angle adjustment with a protractor and possibly set it according to chapter „Servicing and adjustment“. * Insufficient saw band stretching. Stretch the saw band and set the limit switch according to chapter „Servicing and adjustment“. * Guiding arm and guiding cube are loosened. Fasten the guiding arm and the cube. * There is dirt between the material and clamping jaw. Cleanse the material and mating jaw.
  • M
    Michael OdonnellAug 28, 2025
    Why does the saw arm periodically rise and fall during the cut of my Bomar Workline 510.350 DG?
    • J
      juangrossAug 28, 2025
      The saw arm periodically rising and falling during the cut on your Bomar Saw, which causes a short lifetime of the saw band, may be due to: * Backlash in driving wheel lodgement on the shaft. Change the driving shaft for a long one, new bearings, distance ring, new driving wheel, spring, two covers on the forehead of the shaft + screws. * Worn channel for spring.
  • G
    george23Aug 30, 2025
    What causes the saw bands to crack on my Bomar Workline 510.350 DG?
    • P
      Pamela HigginsAug 30, 2025
      Cracked saw bands on your Bomar Saw may be due to: * Incorrect adjusting geometry in stretching wheel. Adjust distance band from recess wheel c.2 mm according to operating instructions. * Hard metal plates of circuit saw band are not adjusting. Hard metal plates of circuit saw band must be adjusting according to operating instructions. * Guiding cubes are not adjusting (bearings + hard metal circuit). Guiding cubes must be adjusting (bearings + hard metal circuit) according to operating instructions. * Bearings of guiding cubes are used (rolling elements are damaged or outside ring of bearing has conical form). Bearings of guiding cubes must be replaced. Bearings must be adjusting according to operating instructions.
  • R
    Rebecca GonzalesSep 16, 2025
    What to do if the hydrogenerator is seized in Bomar Saw?
    • C
      carterjohnSep 17, 2025
      If the hydrogenerator is seized in your Bomar Saw, it could be due to: * damage by solid particles in oil. Make oil filtration, or call the service. * non-prescribed oil. Change hydraulic oil. * wrong type of oil. Change hydraulic oil. * exceeding the life of the pump.
  • C
    Cynthia WolfSep 14, 2025
    Why is the cleansing of the saw band not functional on my Bomar Workline 510.350 DG?
    • Q
      quinnbrittanySep 14, 2025
      If the cleansing of the saw band is not functional on your Bomar Saw: * The elastic wheel of the brush drive is worn-down. Elastic wheel of the brush must be changed. * The knurling of the driving wheel is worn-down. Driving wheel must be changed. * The shaft of the brush drive is rusted. The shaft of the brush must be cleaned and oiled.
  • A
    allenjenniferSep 15, 2025
    Why is the protector switched off from engine hydraulic aggregate MA3 sometimes on my Bomar Saw?
    • A
      Anne TownsendSep 15, 2025
      If the protector is switched off from engine hydraulic aggregate MA3 sometimes on your Bomar Saw: * There is high working pressure into hydraulic system. Service engineer must reduce the pressure in hydraulic system.
  • K
    Karen RiddleSep 7, 2025
    What to do if, when cut is finished, the frame is not raising on my Bomar Workline 510.350 DG Saw?
    • L
      Leslie AdamsSep 7, 2025
      If the frame on your Bomar Saw is not raising when the cut is finished: * Check if the bottom limit switch is adjusted wrong. Bottom limit switch must be adjusted according to chapter ADJUSTING. * Check if in hydraulic (pneumatic) ring is error. Function of magnetic valve must be checked, valve must be closed, voltage of clamps and inductor must be checked.
  • A
    Andrew DominguezSep 5, 2025
    What causes increased mechanical noise in Bomar Saw?
    • H
      Hannah GonzalezSep 5, 2025
      Increased mechanical noise in your Bomar Saw may be due to: * damaged joint drive * damaged or destroyed motor bearings * air intake. Check for leaks.

Summary

Safety Notes

Machine Determination

Defines the band saw Workline 510.350 DG for cutting and shortening of rolled bars, drawn bars, and plastics.

Protective Suit and Personal Safety

Guidelines on wearing appropriate protective clothing, footwear, eyewear, and hearing protection.

Safety Notes for Machine Operator

Details on safe operation, including operator age, physical fitness, and adherence to instructions.

Safety Notes for Servicing and Repairs

Instructions for safe servicing and repairs, emphasizing qualified personnel and original parts.

Safety Notes for Hydraulic Unit Servicing and Repairs

Guidelines for safe and clean servicing of hydraulic equipment, including tool usage and component handling.

Safety Machine Accessories

Explains the function of safety accessories like Total Stop, arm covers, and their regular checks.

Total Stop

Emergency switching off the machine in case of defect or health hazard.

Arm Covers

Safety feature that stops the saw if the cover is opened during operation.

Saw Band Stretching and Rupture Inspection

Device that checks saw band stretching and causes immediate machine shut-down if the band ruptures.

Band Saw Cover

Covers the visible area of the saw band from the left guiding cube to the frame.

Brush Cover

Covers the saw blade brush.

Safety Notes for Cooling

Safety precautions when handling cooling agents, emphasizing protective gloves and goggles.

Instructions for First Help

First aid instructions for exposure to cooling agents, covering skin contact, inhalation, and ingestion.

Machine Label Position

Illustrates the location of the machine label on the equipment.

Position of Safety Symbols

Diagram showing the location of various safety symbols on the machine.

Machine Documentation

Technical Data

Details machine specifications including weight, dimensions, electrical and hydraulic equipment, and band size.

Installation Diagram

Provides overall dimensions and layout of the machine with key measurements.

Description

Illustrates the main components of the machine with labels for identification.

Transportation and Stocking

Guidelines for safe transportation and storage, including conditions and preparation steps.

Conditions for Transportation and Stocking

Recommendations for safe transportation and stocking of the machine.

Transport and Stocking Preparations

Steps to prepare the machine for transport and stocking, e.g., oiling surfaces.

Transport and Stocking

Procedures for securing the machine during transportation and storing it correctly.

Transport Scheme

Diagram illustrating how to lift and transport the machine using a forklift.

Activation

Details on activating the machine, including working conditions and initial steps.

Machine Working Conditions

Specifies the required ambient conditions for machine operation.

Band Saw Unpacking and Assembling

Instructions for unpacking, assembling, and installing the band saw, including levelling.

Machine Installing and Levelling

Procedures for installing and levelling the machine on its base.

Machine Disposal After Lifetime

Guidelines for safely dismantling and disposing of the machine at the end of its life.

First Run of the Power Pack

Procedures for the initial run of the power pack, including checks and operational tests.

Filling Hydraulic Oil Reservoir

Instructions for filling the hydraulic system with the correct type and quantity of oil.

Grounding Plan

Provides details on anchoring the machine, including required materials and floor flatness specifications.

Electrical Connection

Guidelines for safely connecting the machine to the electrical power supply.

Check Saw Band Direction

Procedure to verify the correct rotation direction of the saw band.

Check Electrical Network Connection

Steps to ensure the machine is correctly connected to the electrical network.

Filling Cooling System

Instructions for preparing and filling the cooling system with the specified coolant mixture.

Check Machine Function

Procedure for checking machine functionality after transport and assembly.

Saw Band

Information on the saw band, including size and tooth system selection.

Saw Band Size

Specifies the dimensions of the saw band.

Saw Band Tooth System Selection

Guidance on choosing the appropriate saw band tooth system based on material and cut.

Saw Band Running-in

Procedure for running-in a new saw band to ensure optimal performance and lifespan.

Machine Control

Starting the Band Saw

Step-by-step instructions for switching on the main power switch of the band saw.

Control Panel

Identifies and describes the function of each button and indicator on the machine's control panel.

Machine Control

Details the overall process of controlling the machine for cutting operations.

Cycle Breaking

How to interrupt or stop the automatic cutting cycle using the STOP and TOTAL STOP buttons.

Band Saw Adjusting

Procedures for adjusting various aspects of the band saw for optimal cutting.

Angular Cut Setting

Instructions for setting the cutting angle and adjusting the vice accordingly.

Adjusting Band Guides

Guidance on positioning the band guides close to the material for precise cuts.

Material Clamping to Vice

Procedure for correctly clamping the material in the vice for secure cutting.

Cutting Speed Adjusting

How to adjust the blade speed using the frequency converter for optimal cutting.

Pressure Adjustment for Cutting

Method to add strength to the cut for extremely hard materials using an adjustment nut.

Arm Lowering Speed Adjustment

Instructions for adjusting the arm lowering speed using the regulation valve.

Saw Frame Lower Stop Position

Procedure for checking and adjusting the lower stop position of the saw frame to prevent damage.

Brush Adjustment

Importance and procedure for adjusting the brush for chip removal to ensure cutting quality.

Material Insertion

Safety precautions and methods for inserting material into the machine's vice.

Handling Agent Selection

Guidance on using appropriate handling agents for lifting and transferring material.

Insertion

Procedure for inserting material, including using roller conveyors for long pieces.

Bundle Material Cutting

Suggestions for positioning and securing bundles of material for cutting.

Machine Service

Saw Band Dismantling

Step-by-step instructions for safely removing the saw band from the machine.

Saw Band Installation

Procedure for installing a new saw band, including cleaning and checking teeth direction.

Saw Band Stretching and Inspection

Importance of correct saw band stretching for accuracy and service life, and how to inspect it.

Saw Band Stretching

Detailed steps for stretching the saw band to the recommended value.

Saw Band Run Adjustment on Stretching Wheel

Procedure for inspecting and adjusting the saw band's run on the stretching wheel.

Saw Band Run Inspection

How to identify and address problems with the saw band's run.

Saw Band Setting

Instructions on using a screw to adjust the saw band's position on the stretching wheel.

Saw Frame Lower Stop Position Adjustment

Procedure for adjusting the saw frame's lower stop to prevent damage and ensure complete cuts.

Saw Frame Lower Position Limit Switch Adjustment

Steps to set the limit switch for the saw frame's lower position after adjustment.

Check Setting

How to verify if the limit switch for the saw frame's lower position is correctly set.

Limit Switch Setting

Procedure for adjusting the limit switch for the saw frame's lower position.

Cooling Agents and Chips Disposal

Information on the quality of cooling agents, their deterioration, and proper disposal of chips.

Coolant Device Inspection

Guidance on inspecting the coolant device, checking liquid level, concentration, smell, and contamination.

Chips Disposal

Procedures for safely disposing of cutting chips and contaminated coolant residue.

Hydraulic, Greases and Oils

Details on hydraulic oils, greases, and gearbox oils, including specifications and recommendations.

Gearbox Oils

Information on gearbox oils, their specifications, and replacement recommendations.

Lubricant Greases

Recommendations for lubricant greases, their types, and comparative tables.

Lubrication

Specific lubrication points on the machine and recommended lubrication frequency.

Hydraulic Oils

Guidelines for replacing hydraulic oil, including specifications, quantity, and a comparative table.

Hydraulic Unit Service

Service intervals and tasks for the hydraulic unit, including checking for leaks and oil temperature.

Machine Cleaning

Instructions for cleaning the machine, focusing on guiding surfaces and removing impurities.

Worn Pieces Replacement

Procedures for replacing worn components such as hard metal guides and brushes.

Hard Metal Guides Replacement

Step-by-step guide for replacing worn hard metal guides on the saw band.

Round Brush Replacement

Instructions for replacing a worn chip removing brush.

Saw Band Guiding Rollers Replacement

Procedure for replacing worn saw band guiding rollers and eccentrics.

Stretching Wheel Replacement

Detailed steps for removing and installing a new stretching wheel.

Driving Wheel Replacement

Instructions for removing and installing a new driving wheel.

Cooling Pump Replacement

Procedure for replacing the cooling pump, emphasizing qualified personnel for electrical connections.

Závady; Troubleshooting

Mechanical Problems

Lists mechanical problems, their possible causes, and recommended repair steps.

Electric and Hydraulic Problems

Troubleshooting guide for electric and hydraulic issues, including possible causes and repairs.

Hydraulic Problems

Specific troubleshooting steps for various hydraulic system issues.

Schémata; Schemas; Schematics

Wiring Diagrams

Presents the electrical wiring diagrams for the machine.

Hydraulic Diagram

Provides the hydraulic schematic diagram for the machine's hydraulic system.

Drawing Assemblies for Spare Parts Order

Workline 510.350 DG

Exploded view drawing of the Workline 510.350 DG machine.

Piece List - Workline 510.350 DG

Detailed piece list for the Workline 510.350 DG, correlating part numbers with descriptions.

Saw Arm

Exploded view drawing of the saw arm assembly.

Piece List - Saw Arm

Detailed piece list for the saw arm assembly.

Tensioning

Exploded view drawing of the saw band tensioning mechanism.

Piece List - Tensioning

Detailed piece list for the saw band tensioning mechanism.

Belt Guide

Exploded view drawing of the saw band guiding system.

Piece List - Belt Guide

Detailed piece list for the saw band guiding system.

Guiding Cube - 1

Exploded view drawing of Guiding cube – 1.

Piece List - Guiding Cube - 1

Detailed piece list for Guiding cube – 1.

Guiding Cube - 2

Exploded view drawing of Guiding cube – 2.

Piece List - Guiding Cube - 2

Detailed piece list for Guiding cube – 2.

Turnable Console

Exploded view drawing of the turnable console.

Piece List - Turnable Console

Detailed piece list for the turnable console.

Vice - 1

Exploded view drawing of the vice assembly – 1.

Piece List - Vice - 1

Detailed piece list for the vice assembly – 1.

Vice - 2

Exploded view drawing of the vice assembly – 2.

Piece List - Vice - 2

Detailed piece list for the vice assembly – 2.

Vice - 3

Exploded view drawing of the vice assembly – 3.

Piece List - Vice - 3

Detailed piece list for the vice assembly – 3.

Vice Base

Exploded view drawing of the vice base assembly.

Piece List - Vice Base

Detailed piece list for the vice base assembly.

Base

Exploded view drawing of the base assembly.

Piece List - Base

Detailed piece list for the base assembly.

Lifting Cylinder

Exploded view drawing of the lifting cylinder assembly.

Piece List - Lifting Cylinder

Detailed piece list for the lifting cylinder assembly.

Brush

Exploded view drawing of the brush assembly.

Piece List - Brush

Detailed piece list for the brush assembly.

Distributor

Exploded view drawing of the distributor assembly.

Piece List - Distributor

Detailed piece list for the distributor assembly.

Pressure Regulation

Exploded view drawing of the pressure regulation assembly.

Piece List - Pressure Regulation

Detailed piece list for the pressure regulation assembly.

Brake

Exploded view drawing of the brake assembly.

Measuring

Exploded view drawing of the measuring assembly.

Stop Piece

Exploded view drawing of the stop piece assembly.

Drive

Exploded view drawing of the drive assembly.

Bomar Workline 510.350 DG Specifications

General IconGeneral
BrandBomar
ModelWorkline 510.350 DG
CategorySaw
LanguageEnglish

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