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Bomar Individual Automatic Series User Manual

Bomar Individual Automatic Series
135 pages
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Series Individual Automatic
Individual 620.460 GANC
Operating instructions
Before transporting and using the machine,
please read the instructions thoroughly!
Seriové číslo / Serien Nummer / Serial Number ___________________

Table of Contents

Questions and Answers:

Bomar Individual Automatic Series Specifications

General IconGeneral
BrandBomar
ModelIndividual Automatic Series
CategorySaw
LanguageEnglish

Summary

Safety Notes

Machine Determination

Defines the intended use and scope of the band saw, including material types and cutting angles.

Personal Safety Equipment

Details required protective clothing and gear, such as overalls, gloves, shoes, and eye protection.

Operator Safety Guidelines

Provides essential safety rules for machine operators, including work area cleanliness and tool usage.

Servicing and Repair Safety

Outlines safety precautions for maintenance personnel, emphasizing qualified work and original parts.

Safety Accessories Function

Explains the importance and function of safety accessories like emergency stops and protective covers.

Cooling System Safety

Highlights safety notes related to handling cooling agents and first aid procedures.

Safety Symbol Locations

Illustrates the placement of various safety symbols on the machine for hazard identification.

Machine Documentation

Technical Specifications

Provides detailed technical data including dimensions, weight, electrical, and hydraulic parameters.

Installation Dimensions

Presents schematic diagrams with overall dimensions for machine installation planning.

Transportation and Storage

Details conditions, preparations, and procedures for safely transporting and storing the machine.

Machine Setup Procedures

Covers activation, unpacking, installing, leveling, and electrical connection of the machine.

Cooling System Filling

Step-by-step instructions for filling the machine's cooling system with the correct mixture.

Saw Band Information

Covers saw band size, tooth system selection, and running-in procedures.

Machine Control

Saw Band Operation Start

Procedure for turning on the machine and initiating saw band operation.

Control Panel Layout

Description and labeling of the machine's control panel components and functions.

Service Parameter Adjustment

Guide to accessing and modifying machine parameters for optimization and maintenance.

One Cut Automatic Mode

Instructions for operating the machine in the single-cut automatic cutting mode.

Automatic Cycle Control

Details on managing cutting programs and executing automatic cutting cycles.

System Error Message Guide

Lists common system error messages and provides troubleshooting steps for resolution.

Band Saw Adjustment Procedures

Explains how to test and adjust key components of the band saw for optimal performance.

Machine Maintenance

Saw Band Removal and Installation

Step-by-step instructions for safely removing and installing the saw band.

Saw Band Tensioning and Inspection

Guidance on proper saw band stretching, inspection, and run adjustment.

Coolant and Chip Management

Procedures for inspecting coolant quality and for the disposal of cutting chips.

Lubrication and Fluids

Information on gearbox oils, lubricant greases, and hydraulic oils for machine upkeep.

Machine Cleaning Procedures

Instructions for routine cleaning of the machine, focusing on guiding surfaces.

Worn Part Replacement

Details procedures for replacing specific worn components like bearings and pulleys.

Troubleshooting

Mechanical Problem Diagnosis

A guide to identifying and resolving common mechanical issues affecting cutting accuracy.

Electrical and Hydraulic Faults

Troubleshooting steps for common electrical and hydraulic problems.

Schematics

Electrical Wiring Diagrams

Detailed electrical schematics showing the machine's wiring layout.

Hydraulic System Schematics

Diagrams illustrating the machine's hydraulic circuit and components.

Drawing assemblies for spare parts order

Main Unit Assembly

Assembly drawing for the primary machine unit, with numbered parts.

Saw Arm Assembly

Detailed assembly drawing of the saw arm, identifying all components.

Tensioning Mechanism Assembly

Assembly drawing of the saw band tensioning mechanism.

Cylinder Assembly

Exploded view and part identification for a hydraulic cylinder.

Guiding Cube Assembly

Assembly drawing and part identification for the saw band guiding cube.

Drive Unit Assembly

Assembly drawing of the motor and drive components.

Vice Assembly

Assembly drawing of the machine's vice component.

Feeder Assembly

Assembly drawing of the material feeder mechanism.

Control Panel Assembly

Assembly drawing showing the components of the operator control panel.

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