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Content
1. SAFETY NOTES ........................................................................ 7
1.1. Machine determination ......................................................................................................................................................................................... 9
1.2. Protective suit and personal safety ................................................................................................................................................................ 9
1.3. Safety notes for machine operator ............................................................................................................................................................. 10
1.4. Safety notes for the servicing and repairs .............................................................................................................................................. 10
1.5. Safety machine accessories ............................................................................................................................................................................. 11
1.5.1. Total Stop .............................................................................................................................................................................................. 11
1.5.2. Arm covers ........................................................................................................................................................................................... 11
1.5.3. Saw band stretching and rupture inspection ............................................................................................................... 12
1.5.4. Band saw cover ................................................................................................................................................................................. 12
1.6. Safety notes for the cooling ............................................................................................................................................................................. 12
1.6.1. Instructions for first help ............................................................................................................................................................. 12
1.6.2. Safety information for the chip remover .......................................................................................................................... 13
1.7. Umístění štítku stroje / Maschinenschild position / Position of machine label ............................................................. 13
1.8. Umístění bezpečnostních značek / Verteilung der Sicherheitszeichen / Position of safety symbols ............. 14
2. MACHINE DOCUMENTATION ................................................15
2.1. Technická data / Technische Daten / Technical data ..................................................................................................................... 17
2.2. Rozměrové schéma / Aufstellzeichnung / Installation diagram.............................................................................................. 18
2.3. Popis / Beschreibung / Description ............................................................................................................................................................ 19
2.4. Transportation and stocking ........................................................................................................................................................................... 20
2.4.1. Conditions for transportation and stocking ................................................................................................................... 20
2.4.2. Transport and stocking preparations .................................................................................................................................. 20
2.4.3. Transport and stocking ................................................................................................................................................................ 20
2.4.4. Transportní schéma / Transport schema / Transport scheme ........................................................................ 21
2.5. Activation ..................................................................................................................................................................................................................... 22
2.5.1. Machine working conditions ................................................................................................................................................... 22
2.6. Band saw unpacking and assembling ...................................................................................................................................................... 22
2.6.1. Machine installing and levelling ............................................................................................................................................ 22
2.6.2. Machine disposal after lifetime ............................................................................................................................................... 22
2.6.3. Kotevní plan / Verankerungsplan / Grounding plan ................................................................................................ 23
2.7. Electrical connection ............................................................................................................................................................................................ 24
2.7.1. Check the direction of the saw band .................................................................................................................................. 24
2.7.2. Check the correct connection to the electrical network ....................................................................................... 24
2.8. Filling of the cooling system ........................................................................................................................................................................... 25
2.9. Check machine function .................................................................................................................................................................................... 25
2.10.Saw band ..................................................................................................................................................................................................................... 25
2.10.1. Saw band size ..................................................................................................................................................................................... 25
2.10.2. Selection of the saw band tooth system .......................................................................................................................... 25
2.10.3. Saw band running-in ..................................................................................................................................................................... 26
2.10.4. Tables for teeth selection ........................................................................................................................................................... 27
3. MACHINE CONTROL ..............................................................29
3.1. Saw band start .......................................................................................................................................................................................................... 31
3.1.1. Machine referring ............................................................................................................................................................................ 32
3.2. Control panel – description ............................................................................................................................................................................. 32
3.3. Service parameters ................................................................................................................................................................................................ 33
3.3.1. Service parameters 1 ..................................................................................................................................................................... 33
3.3.2. Service parameters 2 ..................................................................................................................................................................... 34
3.3.3. Service parameters 3 ..................................................................................................................................................................... 35
3.4. Machine operation – one cut automatic mode ................................................................................................................................. 36
3.4.1. Cutting procedure in One cut automatic mode ......................................................................................................... 37
3.5. Machine control – automatic cycle ............................................................................................................................................................ 38
3.5.1. Cutting programs ............................................................................................................................................................................ 38
3.5.2. Automatic cycle ................................................................................................................................................................................ 39
3.5.3. Work cycle interruption ............................................................................................................................................................... 41
3.6. System error messages ....................................................................................................................................................................................... 42
3.7. Band saw adjustment .......................................................................................................................................................................................... 43
3.7.1. Vice adjustment ................................................................................................................................................................................ 44
3.7.2. Frame adjustment ........................................................................................................................................................................... 44
3.7.3. Feeder adjustment .......................................................................................................................................................................... 44
3.7.4. Drive adjustment .............................................................................................................................................................................. 45
3.7.5. Cutting angle setting .................................................................................................................................................................... 45
3.7.6. Setting of the cutting speed .................................................................................................................................................... 46
3.7.7. Frame bottom stop position setting ................................................................................................................................... 46
3.7.8. Setting of optimum distance of the guiding cubes ................................................................................................. 47
3.7.9. Setting of the frame lowering speed .................................................................................................................................. 47
3.7.10. Saw frame lift stop setting ......................................................................................................................................................... 47
3.7.11. Brush setting ....................................................................................................................................................................................... 47
3.7.12. Material insertion ............................................................................................................................................................................. 48
3.7.13. Handling agent selection ........................................................................................................................................................... 48
3.7.14. Insertion ................................................................................................................................................................................................. 48
3.7.15. Bundle material cutting ............................................................................................................................................................... 48
4. MACHINE MAINTENANCE .....................................................49
4.1. Saw band dismantling......................................................................................................................................................................................... 51
4.2. Saw band installation ........................................................................................................................................................................................... 51
4.3. Saw band stretching and inspection ......................................................................................................................................................... 52
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