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Bomar Individual Automatic Series - User Manual

Bomar Individual Automatic Series
135 pages
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Series Individual Automatic
Individual 620.460 GANC
Operating instructions
Before transporting and using the machine,
please read the instructions thoroughly!
Seriové číslo / Serien Nummer / Serial Number ___________________

Table of Contents

Questions and Answers

  • T
    tracy09Aug 21, 2025
    Why is my Bomar Saw cutting at a slant?
    • K
      Katherine AndrewsAug 21, 2025
      A slanting cut on your Bomar Saw can be due to several reasons: * Wrongly adjusted or worn hard metal guides. * Wrongly adjusted cubes of the saw band guiding. * Worn bearings of the saw band guiding. * Wrongly adjusted or worn swarf brush. * Insufficient saw band stretching. * Wrong tooth system or a worn saw band. * Improperly balanced roller conveyor or a dirty feeding board. * Loosened guiding arm and guiding cube, or they are too far from the material. * Too fast cutting rate. * Unexpected oscillation in material quality.
  • G
    gwilliamsSep 3, 2025
    What to do if my Bomar Saw is not possible to start?
    • D
      Derek PerezSep 3, 2025
      If your Bomar Saw is not starting, check if there is voltage in the socket. Also, check each FA relay if the transfer relay is closed (thermal protector). Finally, verify the limit switch of saw band stretching and covers closing.
  • R
    Robert CisnerosSep 1, 2025
    What causes the saw arm to periodically rise and fall during the cut on my Bomar Saw?
    • D
      Donna GomezSep 1, 2025
      If the saw arm periodically rises and falls during the cut, causing a short lifetime of the saw band, it may be due to backslash in driving wheel lodgement on the shaft or a worn channel for spring. Change the driving shaft for a long one, including new bearings, distance ring, driving wheel, spring, and covers with screws.
  • S
    Stephanie FosterAug 31, 2025
    What causes cracked saw bands on Bomar Saw?
    • J
      Jessica KempAug 31, 2025
      Cracked saw bands on your Bomar Saw can be caused by: * Wrong adjusting geometry in stretching wheel. * Hard metal plates or guiding cubes not adjusting. * Used bearings of guiding cubes.
  • D
    Diana PowellAug 29, 2025
    What to do if my Bomar Saw is cutting downing?
    • V
      Vincent StevensAug 29, 2025
      If your Bomar Saw is cutting downing, this could be due to the geometry of hardmetal guiding cubes being wrongly adjusted or bearings of guiding cubes are used. The hardmetal guiding cubes must be adjusted and bearings of guiding cubes must be replaced.
  • L
    lisamoralesAug 27, 2025
    What causes insufficient cut output on my Bomar Saw?
    • K
      kaiserluisAug 28, 2025
      Insufficient cut output on your Bomar Saw may be caused by a worn saw band, the wrong saw band tooth system, or wrongly set down feed and speed of the saw band. Replace the saw band, keeping the manufacturer's instructions in mind, and set the feed and speed according to the saw band manufacturer's values.
  • M
    madisonleeAug 26, 2025
    How to troubleshoot short lifetime of the saw band on my Bomar Saw?
    • C
      collierrebeccaAug 26, 2025
      A short lifespan of the saw band on your Bomar Saw can be caused by: * Insufficient or over stretched saw band. * Worn or wrongly adjusted swarf brush. * Wrongly adjusted or worn hard metal guides.
  • J
    Joe TateAug 25, 2025
    Why is the cut not finished with my Bomar Saw?
    • D
      Diane JohnsonAug 25, 2025
      If your Bomar Saw's cut is not finished, it could be due to a wrongly adjusted lower stop point of the saw frame or a messed-up stop point surface. Check the lower limit switch and screw, and cleanse the stop point surface of the limit switch from debris and residue material.
  • C
    Christian WatsonAug 23, 2025
    What to do if my Bomar Saw band drive cannot be started?
    • C
      Cory PierceAug 23, 2025
      If the saw band drive on your Bomar Saw won't start, it could be due to a wrongly adjusted or defective pressure switch. Try setting the pressure switch or replacing defective parts.

Summary

Safety Notes

Machine Determination

Defines the intended use and scope of the band saw, including material types and cutting angles.

Personal Safety Equipment

Details required protective clothing and gear, such as overalls, gloves, shoes, and eye protection.

Operator Safety Guidelines

Provides essential safety rules for machine operators, including work area cleanliness and tool usage.

Servicing and Repair Safety

Outlines safety precautions for maintenance personnel, emphasizing qualified work and original parts.

Safety Accessories Function

Explains the importance and function of safety accessories like emergency stops and protective covers.

Cooling System Safety

Highlights safety notes related to handling cooling agents and first aid procedures.

Safety Symbol Locations

Illustrates the placement of various safety symbols on the machine for hazard identification.

Machine Documentation

Technical Specifications

Provides detailed technical data including dimensions, weight, electrical, and hydraulic parameters.

Installation Dimensions

Presents schematic diagrams with overall dimensions for machine installation planning.

Transportation and Storage

Details conditions, preparations, and procedures for safely transporting and storing the machine.

Machine Setup Procedures

Covers activation, unpacking, installing, leveling, and electrical connection of the machine.

Cooling System Filling

Step-by-step instructions for filling the machine's cooling system with the correct mixture.

Saw Band Information

Covers saw band size, tooth system selection, and running-in procedures.

Machine Control

Saw Band Operation Start

Procedure for turning on the machine and initiating saw band operation.

Control Panel Layout

Description and labeling of the machine's control panel components and functions.

Service Parameter Adjustment

Guide to accessing and modifying machine parameters for optimization and maintenance.

One Cut Automatic Mode

Instructions for operating the machine in the single-cut automatic cutting mode.

Automatic Cycle Control

Details on managing cutting programs and executing automatic cutting cycles.

System Error Message Guide

Lists common system error messages and provides troubleshooting steps for resolution.

Band Saw Adjustment Procedures

Explains how to test and adjust key components of the band saw for optimal performance.

Machine Maintenance

Saw Band Removal and Installation

Step-by-step instructions for safely removing and installing the saw band.

Saw Band Tensioning and Inspection

Guidance on proper saw band stretching, inspection, and run adjustment.

Coolant and Chip Management

Procedures for inspecting coolant quality and for the disposal of cutting chips.

Lubrication and Fluids

Information on gearbox oils, lubricant greases, and hydraulic oils for machine upkeep.

Machine Cleaning Procedures

Instructions for routine cleaning of the machine, focusing on guiding surfaces.

Worn Part Replacement

Details procedures for replacing specific worn components like bearings and pulleys.

Troubleshooting

Mechanical Problem Diagnosis

A guide to identifying and resolving common mechanical issues affecting cutting accuracy.

Electrical and Hydraulic Faults

Troubleshooting steps for common electrical and hydraulic problems.

Schematics

Electrical Wiring Diagrams

Detailed electrical schematics showing the machine's wiring layout.

Hydraulic System Schematics

Diagrams illustrating the machine's hydraulic circuit and components.

Drawing assemblies for spare parts order

Main Unit Assembly

Assembly drawing for the primary machine unit, with numbered parts.

Saw Arm Assembly

Detailed assembly drawing of the saw arm, identifying all components.

Tensioning Mechanism Assembly

Assembly drawing of the saw band tensioning mechanism.

Cylinder Assembly

Exploded view and part identification for a hydraulic cylinder.

Guiding Cube Assembly

Assembly drawing and part identification for the saw band guiding cube.

Drive Unit Assembly

Assembly drawing of the motor and drive components.

Vice Assembly

Assembly drawing of the machine's vice component.

Feeder Assembly

Assembly drawing of the material feeder mechanism.

Control Panel Assembly

Assembly drawing showing the components of the operator control panel.

Bomar Individual Automatic Series Specifications

General IconGeneral
BrandBomar
ModelIndividual Automatic Series
CategorySaw
LanguageEnglish

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