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Borger Classic FL 518 - User Manual

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204 pages
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Börger Rotary Lobe Pump
Classic
Operating Manual
FL Series
www.boerger.de www.boerger.com

Table of Contents

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Summary

1 General Information (Cont.)

1.4 Training and Instruction

Mandates informing and instructing operating personnel on safety and regulations.

2 Safety

2.1 General Safety Information

Machine safety construction and potential operating hazards.

2 Safety (Cont.)

2.3 Proper Use

Defines intended use and restrictions for the rotary lobe pump based on specifications.

2.4 Residual Risk

Identifies potential hazards even when all safety instructions are adhered to.

Hazards of Moving Parts and Hot Surfaces

Warns of severe injury from rotating components and burns from hot machine parts.

Spouting Liquids and Health Protection

Cautions on injuries from liquid release and health hazards from medium contact.

2 Safety (Cont.)

2.5 Personnel Qualifications

Emphasizes the need for qualified personnel for safe operation and maintenance.

2.7 Securing Against Restart

Procedure to prevent accidental machine restart and ensure personnel safety.

2.12 Maintenance and Malfunction Safety

Safety guidelines for carrying out maintenance and rectifying malfunctions.

2 Safety (Cont.)

2.6 Personal Protective Equipment

Details essential PPE for personnel safety during operation and maintenance.

2.8 Safety Equipment Description

Overview of safety features like EMERGENCY STOP, coupling guards, etc.

2 Safety (Cont.)

2 Safety (Cont.)

2.10 Operator-Attached Markings and 2.11 Personnel Safety Instructions

Operator labeling duties and mandating manual understanding for personnel.

2 Safety (Cont.)

2.13 Special Dangers

Highlights specific risks like environmental hazards and noise.

3 Product Description

3.1 Construction of the Börger Machine

Details the components and overall structure of the pump.

3 Product Description (Cont.)

3 Product Description (Cont.)

3 Product Description (Cont.)

4 Transportation, Storage, and Installation

4 Transportation, Storage, and Installation (Cont.)

4 Transportation, Storage, and Installation (Cont.)

4.4 Installation and Preparation

Safety warnings, installation preparation, and pipe layout checks.

4.4.3 Installing Inlet and Outlet

Instructions for connecting pipes, warnings against using as anchor points.

PTO Shaft Connection Safety

Safety warning for crushing injuries when connecting PTO shafts.

4 Transportation, Storage, and Installation (Cont.)

4 Transportation, Storage, and Installation (Cont.)

4 Transportation, Storage, and Installation (Cont.)

4.4.5 Electrical, Hydraulic, and PTO Shaft Connection

Requirements for integrating into EMERGENCY STOP system and making connections.

Electrical Connection Safety

Safety instructions for electrical work, emphasizing qualified electricians.

Hydraulic Connection Safety

Safety warnings regarding high-pressure hydraulic oil spurting.

4.5 Checks Before Commissioning

Malfunctions and Moving Parts Safety

Pre-commissioning checks for malfunctions, rotating parts, and general safety.

4.5 Checks Before Commissioning (Cont.)

4.5 Checks Before Commissioning (Cont.)

4.5.2 Readiness for Operation

Checks for proper installation of accessories and removal of transport locks.

4.5.3 Checking Flow Direction

Procedure to verify correct flow direction and warnings about dry running.

4.5 Checks Before Commissioning (Cont.)

5 Operation

Improper Operation Warning

Warning about severe injury and damage from incorrect operational procedures.

5 Operation (Cont.)

Limit Compliance and Closed Valves

Importance of adhering to operating limits and warnings against running against closed valves.

5.1.1 Test Run with Medium

Procedure for conducting a test run with the pumped medium.

Troubleshooting - Startup Issues

Identifies causes and remedies for common pump startup or running issues.

5 Operation (Cont.)

5 Operation (Cont.)

5 Operation (Cont.)

5.1.2 Complete Commissioning

Steps for final commissioning and verification of all functions.

5.5 Malfunctions

Guidance on troubleshooting, maintenance, and repair work.

5 Operation (Cont.)

5 Operation (Cont.)

5.4 Emergency Shut-down

Immediate actions to take in emergency situations, including using EMERGENCY STOP.

5.6 Measures Following On-Demand Work!

6 Maintenance and Repairs (Cont.)

6 Maintenance and Repairs (Cont.)

6 Maintenance and Repairs (Cont.)

6.1.2 Pressure Relief

Safety precautions for handling residual pressure and health hazards from medium residues.

6 Maintenance and Repairs (Cont.)

6.1.3 Cleaning the Inside

Safety warnings regarding liquid spouting and residual pressure during internal cleaning.

6.2 Maintenance and Inspection

6.2.1 Maintenance and Inspection Plan

Guidelines for regular maintenance and inspection intervals based on operating conditions.

6.2 Maintenance and Inspection (Cont.)

6.2 Maintenance and Inspection (Cont.)

6.2.2 Lubricant Fill Level and Changing

Instructions for checking and changing lubricants, especially quench fluid compatibility.

6.2 Maintenance and Inspection (Cont.)

6.3 Repairs

6.3.1 Notes on Repair Work

General safety precautions and requirements before starting repair work.

6.3.2 Opening and Closing the Quick-Release Cover

6.3.2 Opening and Closing the Quick-Release Cover (Cont.)

6.3.3 Rotors, Removal and Replacement

6.3.3 Rotors, Removal and Replacement (Cont.)

Removing and Replacing MIP Lobe Tips

Removing and Replacing the MIP Rotors

6.3.4 Replacing the Mechanical Seal

6.3.4 Replacing the Mechanical Seal (Cont.)

6.3.4 Replacing the Mechanical Seal (Cont.)

6.3.5 Replacing the Casing Liners

6.3.5 Replacing the Casing Liners (Cont.)

6.3.6 Replacing the Gear-Side Casing Protection Plate

6.3.8 Measures Following Repair and Maintenance Work!

7 Disposal

8 Accessories (Cont.)

8 Accessories (Cont.)

8.2 Monitoring Equipment (Cont.)

Recommends dry run protection using temperature or conductivity sensors.

8.2.2 Pressure Monitoring

Explains pressure monitoring devices for overpressure protection.

9 Appendix

9 Appendix (Cont.)

9 Appendix (Cont.)

9 Appendix (Cont.)

9.8 Lubricant List (Cont.)

Borger Classic FL 518 Specifications

General IconGeneral
BrandBorger
ModelClassic FL 518
CategoryWater Pump
LanguageEnglish

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