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Details about the manufacturer's contact information.
Information on ordering spare parts and customer service within Germany and internationally.
Information regarding the document itself, like issue date and language.
Provides an overview of the operating manual's purpose and content.
Outlines copyright and property rights related to the manual.
Details operator responsibilities for safe machine use and compliance.
Emphasizes the importance of training operating personnel on machine safety and operation.
Lists sample topics for operator training on safety and machine operation.
Covers general safety principles and potential hazards of machine operation.
Explains the meaning of various danger, warning, and caution symbols used in the manual.
Defines proper usage of the rotary lobe pump and restrictions.
Addresses residual risks associated with machine operation, specifically electric current.
Details hazards and safety precautions related to rotating parts and hot surfaces.
Outlines risks for liquids and health hazards from media contact.
Specifies required qualifications and responsibilities for personnel operating the machine.
Lists essential personal protective equipment (PPE) for safe machine operation.
Provides instructions on how to secure the machine to prevent accidental restarts.
Describes the safety features integrated into the Börger machine for operational safety.
Details the function and operation of the emergency stop system for immediate machine shutdown.
Explains the purpose and importance of markings and signs found in the work area.
Specifies markings the operator must apply, like medium type and flow direction.
Provides essential safety instructions for personnel involved in operating the machine.
Details safety procedures for maintenance, repair, and troubleshooting activities.
Addresses environmental hazards and noise levels.
Details the main components and construction of the Börger machine.
Explains the function and access provided by the quick-release cover for maintenance.
Describes the pump casing, its available depths, and manufacturing materials.
Lists and describes various types of rotors and lobe tips available for the pumps.
Explains the timing gear function and describes the standard mechanical shaft seals.
Details the intermediate chamber's function, quench fluid, and risks of improper sealing.
Illustrates different mounting positions and how they affect component placement.
Describes various types of pipe connectors and optional fittings available for inlet and outlet.
Presents common unit configurations, including standard, overhead, and hydraulic drive options.
Introduces available special equipment and accessories for enhancing machine functionality.
Explains how the rotary lobe pump operates, including rotor movement and fluid transfer.
Covers pump output specifications and maximum load limits.
Provides detailed dimensional data for the pump without attachment parts.
Covers pump output specifications, geometric displacement, and maximum load limits.
Provides specifications for forces and torques on pipe connectors.
Details safety warnings and procedures for transporting the machine, including loads and packages.
Guides the user on checking the machine upon delivery for completeness and transport damage.
Provides guidance on proper storage conditions to maintain machine functionality and prevent damage.
Covers essential preparation steps, including checking pipe layout and replacing shipping plugs.
Guides on correctly aligning the unit, specifically the coupling, for optimal performance and safety.
Addresses positioning requirements, including protection from frost and ensuring adequate air circulation for the drive.
Warns against using pipe systems as anchor points and emphasizes correct alignment of machine connectors.
Stresses the necessity of integrating the machine into an EMERGENCY STOP system for safety.
Details the dangers of electric shock and outlines safety regulations for electrical work.
Warns about fatal injury risks from pressurized hydraulic oil and details safety measures.
Highlights the danger of crushing injuries when connecting PTO shafts and specifies qualified personnel.
Provides guidance on checks before commissioning, including malfunctions and moving parts safety.
Provides steps to check for smooth running of mechanical seals and rotating parts after inactivity.
Outlines checks for operational readiness, including emergency stop systems and accessories.
Explains how to check the pump's flow direction by verifying the drive shaft's rotation.
Warns about severe injury and material damage resulting from improper operation of the machine.
Emphasizes complying with operating limits and warns against running against closed valves.
Discusses risks from blockages, imbalances, and environmental dangers of hazardous substances.
Covers commissioning steps and highlights risks to seals due to lack of quench fluid.
Details the procedure and prerequisites for conducting a test run with the pumped medium.
Outlines the steps for complete commissioning, ensuring all functions operate correctly.
Confirms suitability for continuous operation and emphasizes balance and speed limits.
Provides instructions for managing the machine during normal downtimes, including cleaning.
Details the procedure for immediate emergency shutdown using the EMERGENCY STOP switch.
Warns about risks from inadequate troubleshooting and provides a guide for diagnosing and remedying issues.
Advises on checking rotor condition and speed to resolve low pump output issues.
Lists essential steps to perform after completing work and before restarting the unit.
Emphasizes the importance of machine care for long-term functionality, primarily through cleaning.
Warns against improper cleaning methods that can cause malfunctions and damage to the machine.
Provides instructions for safely cleaning the exterior of the Börger machine while preserving markings.
Details safety precautions regarding health hazards from medium residues and residual pressure.
Warns about serious injuries from spouting liquids and residual pressure when cleaning the inside.
Presents a plan outlining maintenance tasks, intervals, and responsible personnel for routine checks.
Provides guidance on checking lubricant levels and changing lubricants, emphasizing compatibility and risks.
Details the correct fill levels for gear units and intermediate chambers across various designs.
Explains the process for filling and draining lubricants, and the schedule for changing them.
Lists personnel, protective equipment, and special tools required for replacing mechanical seals.
Lists personnel, protective equipment, and tools needed for replacing casing liners.
Lists personnel, protective equipment, and tools required for replacing the gear-side casing protection plate.
Advises contacting customer service for repairs not covered in the manual.
Lists steps to perform after repairs before restarting the unit, similar to pre-commissioning checks.
Encourages users to contact customer service for questions and provide feedback on the manual.
Addresses environmental dangers from improper handling and disposal of hazardous substances.
Guides on the proper disposal of oil, oily waste, and grease by specialist companies.
Provides instructions for sorting and disposing of plastic waste according to legal requirements.
Instructs on sorting and disposing of metal waste according to legal requirements.
Mandates separate disposal of electrical and electronic waste, not with domestic waste.
Advises checking materials for recyclability during final decommissioning.
Explains the use of frequency converters and the requirement for constant torque output.
Discusses preventing dry run damage using temperature or conductivity sensors.
Details pressure monitoring devices for overpressure protection to prevent machine damage and leakage.
Describes the function of a pressure relief valve with bypass for short-term line closure without pump shutdown.
Explains the use of float switches for monitoring fill levels and potential dry run protection.
Introduces the auger feed system for conveying non-flowing or low-flowing media.
States that the data sheet is enclosed separately and contains machine-specific data.
Warns about injury risks from unsuitable spare parts and introduces wear parts lists.
Lists part numbers, designations, quantities, and units for replacing lobe tips and other components.
Lists spare parts for casing, rotors, and protection plates, and notes on spare parts orders.
States that the assembly drawing shows spare parts positions as described in the spare parts list.
Provides an exploded view of the rotary lobe pump with numbered parts.
Warns about injury risks from unsuitable spare parts and explains the universal nature of the list.
Lists standard tools required for checks and installation, including electrical safety standards.
Describes special tools such as hammer drills, hoists, multitools, and torque wrenches.
Warns about damage from incorrect parallel key lengths and provides dimensions for different rotor types.
Offers a checklist as an aid for commissioning Börger machines, supplementing the operating manual.
Contains the EU Declaration of Conformity for the Börger rotary lobe pump, listing applicable directives and standards.
Declares compliance with directives for incomplete machines.
Defines the scope of the lubricant list and notes deviations for special applications.
Details oil quality requirements for gear units and warns about using low-quality lubricants.
Discusses suitable buffer fluids and their compatibility requirements with gear units and other materials.
Warns about material damage from wrong or unsuitable lubricants and lists operating temperatures.
Lists suitable mineral, synthetic, and food-safe lubricants for Börger gear units, including viscosity.
Lists suitable lubricants for circulation systems and EPDM seals.
Lists food-safe lubricants and lubricants suitable for circulation systems, with application temperatures.
Provides approximate oil filling quantities for gear units and intermediate chambers for various pump models.
Explains how to order lubricants by quoting article numbers or machine details and recording modifications.
Provides an example of a customer approval form for special lubricants, detailing machine and operating conditions.
Mentions that separate supplementary operating manuals for special versions are part of this manual.
Advises reading and considering separate supplier documentation.
General| Brand | Borger |
|---|---|
| Model | Classic FL Series |
| Category | Water Pump |
| Language | English |
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