EasyManua.ls Logo

Bosch Dexter Tow Assist - User Manual

Bosch Dexter Tow Assist
16 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
INSTALLATION MANUAL
TOW ASSIST ABS & SWAY MITIGATION SYSTEM
www.dexteraxle.com
Question and Answer IconNeed help?

Do you have a question about the Bosch Dexter Tow Assist and is the answer not in the manual?

Summary

Introduction and Safety

Suggested Tools

Lists essential tools for installation and setup.

Safety and Cautions

Highlights critical safety warnings and precautions for installation.

Trailer Requirements

Wheel Speed Sensor Availability

Specifies the necessity of equipped axles and sensors for system compatibility.

Chassis Rail Mounting Suitability

Details requirements for trailer chassis integrity for ECU mounting.

ECU Mounting Procedures

Mounting Examples and Clearance

Illustrates various mounting scenarios and required vertical clearance.

Universal Mounting Bracket

Describes the pre-attached bracket and its function for ECU mounting.

Mounting Location on Trailer

Recommends optimal placement for the ECU on the trailer chassis.

Mounting Orientation and Accuracy

Stresses strict adherence to orientation for proper system performance.

ECU Orientation Requirements

Specifies the required perpendicular mounting and connector facing.

Recommended ECU Mounting Hardware

Details the specific screw type and torque for secure ECU attachment.

Recommended ECU Mounting Technique

Guides on proper installation techniques including pre-drilling.

Wiring and Harness Installation

Light Module Mounting Location

Advises on positioning the indicator light for driver visibility.

Wiring Overview and Identification

Explains harness management and color-coding for correct connections.

Brake Magnet Connectors

Describes the connection for brake magnets to the wiring harness.

Wiring Harness Types and Function

Details the two-piece harness and its role in connecting components.

Wiring Diagrams and Routing

Harness Routing Overview

Illustrates the general path for the Tow Assist wiring harness.

Wiring Diagram - Breakaway Only

Shows wiring connections for systems without onboard battery.

Wiring Diagram - On Board Battery

Depicts wiring connections for systems with an onboard battery.

Harness Connections and Grounding

Power Harness Routing and Protection

Guides on routing and securing the main power harness.

Axle Harness and Connections

Explains the axle harness, sensor/magnet connectors, and color-coding.

Common Ground Wiring Point

Details the crucial common ground connection for proper ECU function.

Wiring Steps and Final Assembly

Wheel End Harness Connections

Instructs on connecting wheel speed sensors and brake magnets.

ECU Harness Securing

Details securing the ECU harness with clamps for vibration resistance.

Additional Installation Steps

Covers mounting the indicator light and connecting it to the harness.

ECU Initial Start-Up and Configuration

ECU Initial Start Up Procedure

Outlines the power-up sequence and initial self-checks of the ECU.

Valid Brake Signal Requirement

Explains how to ensure a valid brake signal for system activation.

Configuration Software Introduction

Introduces the software needed for ECU configuration and required information.

Configuration Software Operation

Configuration File Setup

Guides on creating and saving configuration files for trailer setups.

Loading and Saving Configurations

Details the process of loading, editing, and saving configuration files.

ECU Programming and Verification

Software Operation Steps

Step-by-step instructions for using the configuration software to program the ECU.

ECU Flashing and Confirmation

Explains the ECU flashing process and user confirmation steps.

Advanced Software Capabilities and Verification

ECU Status Monitoring

How to view configured VIN, logged miles, and ECU hardware info.

System Faults and DTCs

Procedure for checking and clearing diagnostic trouble codes (DTCs).

Verification Startup After Configuration

Steps to confirm successful ECU configuration and operation.

ECU Mounting Template

Limited Warranty Information

Products Covered by Warranty

Lists Dexter products and their respective warranty periods.

Warranty Claim Procedure

Outlines the steps required to submit a warranty claim.

Warranty Exclusions and Limitations

Details conditions not covered and limitations of Dexter's warranties.

Bosch Dexter Tow Assist Specifications

General IconGeneral
BrandBosch
ModelDexter Tow Assist
CategoryAutomobile Accessories
LanguageEnglish

Related product manuals