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Bosch FHP ES Series User Manual

Bosch FHP ES Series
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6720220330 Revised 05-12
ES SERIES
Table of Contents
Model Nomenclature ....................................................................................................................................1
Initial Inspection .............................................................................................................................................2
General Description.......................................................................................................................................2
Moving and Storage......................................................................................................................................2
Safety Considerations ...................................................................................................................................2
Location .............................................................................................................................................................2
Installation.........................................................................................................................................................2
Condensate Drain...........................................................................................................................................3
Duct System .....................................................................................................................................................3
Piping..................................................................................................................................................................3
Electrical.............................................................................................................................................................4
Thermostat Connections .............................................................................................................................4
Safety Devices & the UPM Controller......................................................................................................5
Sequence of Operation Single Stage Units ..........................................................................................8
Electric Heater Package Option ................................................................................................................8
Sequence of Operation Two-Stage Units..............................................................................................9
Well Water Systems .......................................................................................................................................9
Installation of Pressure Regulating Valves............................................................................................9
Cooling Tower / Boiler Application .........................................................................................................9
Earth Coupled Systems..............................................................................................................................10
System Checkout .........................................................................................................................................10
Unit Start-Up..................................................................................................................................................10
Maintenance..................................................................................................................................................10
Wiring Diagrams...........................................................................................................................................14
Trouble Shooting .........................................................................................................................................16
Unit Check Out..............................................................................................................................................17
Operating Pressures & Temperatures ..................................................................................................18
MODEL NOMENCLATURE
SERIES:
ES-ENVIROSAVER
AU-AQUARIUS
NOMINAL CAPACITY:
VOLTAGE DESIGNATION:
1 - 208/1/60 & 230/1/60
3 - 208/3/60 & 230/3/60 (SINGLE STEP ONLY)
CABINET CONFIGURATION:
VT - VERTICAL
HZ - HORIZONTAL
CF - COUNTERFLOW
HEAT EXCHANGER MATERIAL:
C - COPPER
N - CUPRO-NICKEL
SUPPLY AIR LOCATION:
T - TOP (VT ONLY)
E - END BLOW (HZ ONLY)
B - BOTTOM (CF ONLY)
RETURN AIR LOCATION:
L - LEFT
R - RIGHT
B - BACK
F - FRONT
WATER CONNECTION
LOCATION
F - FRONT
ES 048 -1 VT C-F L T
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Bosch FHP ES Series Specifications

General IconGeneral
BrandBosch
ModelFHP ES Series
CategoryHeat Pump
LanguageEnglish

Summary

Unit Identification and Initial Checks

Model Nomenclature

Explains the coding system used to identify unit series, capacity, and features.

Initial Inspection

Verifying unit receipt, checking for damages, and reporting discrepancies to the carrier.

General Description

Overview of Water-to-Air Heat Pumps, their performance, and safety features.

Installation Site Preparation

Moving and Storage Guidelines

Guidelines for handling and storing units to prevent damage during transit and site storage.

Safety Considerations

Essential safety precautions for installation and servicing of the equipment.

Location Requirements

Requirements for selecting an appropriate indoor installation location for optimal performance.

Mounting Guidelines

Procedures for mounting vertical and horizontal units, including vibration isolation.

System Connections

Condensate Drain Setup

Instructions for connecting the condensate drain line, including trap and venting requirements.

Duct System Integration

Guidelines for connecting supply and return air ductwork for optimal airflow and sound attenuation.

Piping Requirements

Best practices for connecting water supply and return piping, including material and valve selection.

Electrical and Control Wiring

Electrical Connections

Field wiring requirements, compliance with codes, and power supply considerations.

Thermostat Connections

Wiring instructions for connecting the thermostat to the unit's interface board.

Control System Features

Safety Devices and UPM Controller

Explanation of unit protection module (UPM) and its safety control features.

LED Fault Indicators

Understanding the status and fault indication LEDs for troubleshooting.

UPM Sequence of Operation

Flow chart illustrating the unit's operational logic and fault handling.

Unit Operation Modes

Electric Heater Package Option

Information on installing and wiring the electric heater package for auxiliary heat.

Sequence of Operation - Single Stage

Explanation of cooling and heating sequences for single-stage units.

Sequence of Operation - Two Stage

Explanation of cooling and heating sequences for two-stage units.

Water System Applications

Well Water Systems

Guidelines for using well water, including pressure and flow considerations.

Installation of Pressure Regulating Valves

Procedures for installing pressure regulating valves in water loops.

Cooling Tower / Boiler Application

Guidelines for connecting the unit to cooling tower or boiler systems.

Specialized Systems and Maintenance

Earth Coupled Systems

Considerations for installing and operating earth-coupled (geothermal) systems.

System Checkout

Checks to perform after installation but before energizing the unit.

Unit Start-Up

Step-by-step procedure for starting up the unit after installation.

Maintenance Schedule

Recommended maintenance tasks and intervals for unit longevity.

Wiring Diagrams and Troubleshooting

Wiring Diagrams

Schematics showing electrical connections for unit components and controls.

Trouble Shooting Guide

Common problems, possible causes, and recommended checks and corrections.

Unit Check-Out Sheet

A form for recording unit performance data during commissioning.

Operating Data

Operating Pressures & Temperatures

Tables showing expected operating pressures and temperatures for various conditions.

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