Need help?Do you have a question about the Bosch Rexroth EC4000 and is the answer not in the manual?
Explains the structure and meaning of safety instructions used in the manual.
Describes the product's intended application and conditions for safe operation.
Outlines the necessary mechanical, electrical, and hydraulic knowledge for safe product handling.
Presents a table detailing common joystick malfunctions, possible causes, and remedies.
Explains the structure and meaning of safety instructions used in the manual.
Describes the product's intended application and conditions for safe operation.
Outlines the necessary mechanical, electrical, and hydraulic knowledge for safe product handling.
Presents a table detailing common joystick malfunctions, possible causes, and remedies.
The document describes the Electronic joysticks and control grips 4THE5, EC from Bosch Rexroth AG. This instruction manual (RE 29696-01-B/2021-06-15) provides essential information for the safe and proper transport, installation, commissioning, operation, maintenance, disassembly, and basic troubleshooting of the product.
The 4THE5 joystick is designed as a component for application in mobile working machines. Its primary function is to detect actuations from the driver, supporting both proportional and On/Off actuations. It is intended to be connected to a machine controller (ECU) which handles power control and system logic. The modular design of the 4THE5 joystick allows for various control configurations, facilitating an efficient and user-friendly interface with the machine.
The product is available in several output variants, ensuring compatibility with Bosch Rexroth controllers:
The joystick base, complete control grip, and large bellow are available as spare parts. The joystick base itself cannot be repaired but must be replaced if faulty. Control grip components such as push-buttons, rockers, or rollers are not serviceable for safety reasons.
The permissible technical data for the joystick can be found in data sheets 29696 or 29697. Key operating parameters include voltage, temperature, vibration, shock, and other environmental influences, which must be strictly observed to prevent damage or danger. The product is designed for professional use within specified operating ranges.
Electrical Connection: The joystick features a DEUTSCH DT04-06P-CE03 connector. The pin assignment varies depending on the version (CAN, PWM, Analog):
| Pin | CAN version | PWM version | Analog version |
|---|---|---|---|
| 1 | VBat | 5 V regulated | 5 V regulated |
| 2 | GND | GND | GND |
| 3 | CAN_IN High | Axis 1 Principal | Axis 1 Principal |
| 4 | CAN_IN Low | Axis 1 Redundant | Axis 1 Redundant |
| 5 | CAN_OUT High | Axis 2 Principal | Axis 2 Principal |
| 6 | CAN_OUT Low | Axis 2 Redundant | Axis 2 Redundant |
The joystick is ready for operation within 1500 ms for CAN versions and 5 ms for Analog and PWM versions after the voltage supply is applied.
Intended Use: The joystick is intended for integration into mobile working machines to detect driver actuations. It must only be commissioned after being installed in the target machine/system and after the safety of the entire system has been established in accordance with the Machinery Directive.
Installation:
Commissioning: Before commissioning, ensure the machine and hydraulic system are in a safe condition. Check the correct functioning of the joystick (e.g., direction of movement, messages, output levels).
Operation: The product is a component that requires no settings or changes during operation. It must be used only within the performance range specified in its technical data.
Cleaning and Care:
Inspection and Maintenance: No special inspection or maintenance activities are necessary for the joystick itself.
Repair: The joystick base, complete control grip, and large bellow are available as spare parts. The joystick base cannot be repaired and must be replaced if defective. Only original Rexroth spare parts should be used to ensure functional reliability and maintain warranty validity. Modifications or repairs to the joystick or its wiring are prohibited and can lead to dangerous malfunctions.
Troubleshooting: A malfunction table is provided to support troubleshooting common issues such as the joystick not supplying a signal or supplying an incorrect signal. For electronic CAN joysticks, error codes are emitted, and their descriptions are available upon request. Common remedies include checking wiring, inspecting for damage, measuring supply voltage, and ensuring proper grounding.
Transport and Storage:
Disposal: The product and its packaging material must be disposed of in accordance with national regulations to prevent environmental pollution.
Extension and Conversion: The joystick must not be converted. Any conversion, extension, or software modification by the customer will void the warranty.
General| Brand | Bosch |
|---|---|
| Model | Rexroth EC4000 |
| Category | Video Game Controller |
| Language | English |
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