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Bosch ZBR 28-3 A NG User Manual

Bosch ZBR 28-3 A NG
80 pages
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6721822579 (2021/01) US/CA
Installation and Service Instructions for Contractors
Residential Gas Condensing Boiler
Greenstar
0010004900-002
WARNING:
Improper installation, set-up, modification, operation or maintenance
of the heating system can cause personal injury and property damage.
Follow these instructions precisely.
If you require assistance or further information, contact a trained and
certified installer or the gas supply company.
WARNING:
The operating instructions are part of the technical documents that
must be handed over to the owner or operator of the heating system.
Explain to the owner or operator how to use the heating system using
the operating instructions. Make sure that they are familiar with all
required information for the safe and proper operation of the heating
system.
These instructions are available in English and French.
Please keep these instructions for future reference.
ZBR 21-3 A... | ZBR 28-3 A... | ZBR 35-3 A... | ZBR 42-3 A... | ZWB 28-3 A... | ZWB 35-3 A... |
ZWB 42-3 A...

Table of Contents

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Bosch ZBR 28-3 A NG Specifications

General IconGeneral
TypeCondensing boiler
Efficiency at 50/30 °C108 %
NOx class5
Efficiency108 %
Gas typeNatural Gas
Water Pressure1-3 bar

Summary

Explanation of Symbols and Safety Instructions

General Safety Instructions

Provides critical safety procedures for gas leaks, flue gas, and general operation.

Product Description

Electrical Wiring and Technical Data

Covers wiring diagrams and detailed technical specifications for ZBR and ZWB models.

Notes on Installation and Operation

Connecting Flue Gas Accessories

Covers the installation of various flue gas venting systems and adapters.

Installation of Exhaust and Air Intake System

Guides on installing the exhaust and air intake systems, emphasizing safety and code compliance.

Vent and Combustion Air Pipe Lengths

Specifies maximum allowed lengths for vent and combustion air pipes based on diameter and elbows.

Testing Gas and Water Connections for Leaks

Details procedures for leak testing gas and water connections to ensure safety.

Electrical Connection

General Electrical Notes

Covers essential safety precautions, codes, and requirements for electrical installation.

Low Voltage Electrical Connections in Heatronic Control

Explains how to access and connect low voltage components to the Heatronic control.

Electrical Connections in the Junction Box (120 VAC)

Connecting Mains Power Supply

Details the procedure for connecting the appliance to the main power supply.

Commissioning

Before Operating the Appliance

Covers essential pre-operation checks, system filling, and purging procedures.

Heatronic Boiler Control Settings

Guideline to Service Functions

Introduces the Heatronic control's service functions and how to access them.

Overview of the Service Functions

Lists all available service functions categorized by level (1st and 2nd) with page references.

First Level Service Function Details

Provides detailed descriptions of service functions 1.A through 0.E.

Second Level Service Function Details

Details second level service functions 8.A through C.d.

Gas Adjustment

Converting to a Different Gas Type

Explains the procedure and requirements for converting the appliance to a different gas type.

Checking and Setting Gas-Air Ratio

Details the process for checking and adjusting the gas-air ratio for optimal combustion.

Dynamic Gas Pressure Test Port

Describes how to use the test port to check the gas inlet pressure for proper operation.

Flue Gas Test

Measuring CO Content of Flue Gas

Provides instructions for measuring CO levels in flue gas and safety precautions.

Inspection and Maintenance

General Inspection and Maintenance Notes

Highlights safety warnings and essential points for performing service and maintenance.

Burner Servicing Procedures

Outlines the steps for safely servicing the burner, including cover removal and component cleaning.

Heat Exchanger Block Inspection and Cleaning

Details how to inspect and clean the heat exchanger block using specific Bosch tools.

Maintenance and Inspection Checklist

Provides a structured checklist to guide technicians through service and maintenance procedures.

Faults

Troubleshooting Safety Warnings

Lists critical safety warnings (explosion, flue gas, electric shock, scalding) relevant to troubleshooting.

Faults Displayed on the Screen

Lists fault codes shown on the display and their corresponding elimination steps.

Faults Not Displayed on the Screen

Describes common appliance faults that may not trigger a display code and their remedies.

Checking Sensor Values

Provides resistance tables for checking outdoor, supply, and DHW temperature sensors.

Commissioning Log for the Appliance

Commissioning Log - Appliance Details

Form for recording essential appliance and installation information during commissioning.

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