EasyManua.ls Logo

Bosch ZBR 42-3 A NG User Manual

Bosch ZBR 42-3 A NG
80 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
6721822579 (2021/01) US/CA
Installation and Service Instructions for Contractors
Residential Gas Condensing Boiler
Greenstar
0010004900-002
WARNING:
Improper installation, set-up, modification, operation or maintenance
of the heating system can cause personal injury and property damage.
Follow these instructions precisely.
If you require assistance or further information, contact a trained and
certified installer or the gas supply company.
WARNING:
The operating instructions are part of the technical documents that
must be handed over to the owner or operator of the heating system.
Explain to the owner or operator how to use the heating system using
the operating instructions. Make sure that they are familiar with all
required information for the safe and proper operation of the heating
system.
These instructions are available in English and French.
Please keep these instructions for future reference.
ZBR 21-3 A... | ZBR 28-3 A... | ZBR 35-3 A... | ZBR 42-3 A... | ZWB 28-3 A... | ZWB 35-3 A... |
ZWB 42-3 A...

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Bosch ZBR 42-3 A NG and is the answer not in the manual?

Bosch ZBR 42-3 A NG Specifications

General IconGeneral
BrandBosch
ModelZBR 42-3 A NG
CategoryBoiler
LanguageEnglish

Summary

Explanation of Symbols and Safety Instructions

Explanation of Symbols

Defines signal words and symbols used in warnings and instructions.

General Safety Instructions

Provides critical safety guidelines for installation and operation.

Scope of Delivery

ZBR...-3A Boiler Scope

Lists components included for the ZBR...-3A heating boiler.

ZWB...-3A Combi Boiler Scope

Lists components included for the ZWB...-3A combi boiler.

Product Description

Proper Use Guidelines

Specifies the intended use and limitations of the Greenstar boiler.

Boiler Types Overview

Lists different boiler models (ZBR/ZWB) and their specifications.

Rating Plate Information

Describes the information found on the appliance's data plate.

Appliance Description and Features

Details the main components and features of the boiler.

Available Accessories

Refers to the Bosch Product Catalog for available accessories.

Dimensions and Clearances

Provides diagrams and measurements for installation clearances.

ZBR...-3A Appliance Layout

Illustrates the internal components of the ZBR...-3A boiler.

ZWB...-3A Appliance Layout

Illustrates the internal components of the ZWB...-3A boiler.

ZBR...-3A Electrical Wiring Diagram

Provides the electrical wiring diagram for the ZBR...-3A model.

ZWB...-3A Electrical Wiring Diagram

Provides the electrical wiring diagram for the ZWB...-3A model.

Technical Data: ZBR...-3A

Presents detailed technical specifications and performance data for the ZBR...-3A.

Technical Data: ZWB...-3A

Presents detailed technical specifications and performance data for ZWB models.

Condensate Composition

Lists typical chemical composition and concentrations of condensate.

Regulations and Standards

Compliance with Standards

Details applicable national and local codes, standards, and guidelines.

Boiler Operating Limits

Specifies the design and certified operating limits of the heat exchanger.

Massachusetts Installation Regulations

Outlines specific requirements for Massachusetts installations, e.g., CO detectors.

Installation Examples

Multi-Zone with Zone Valves and DHW

Shows a piping diagram for a multi-zone setup with zone valves and DHW.

Multi-Zone with Circulators

Shows a piping diagram for a multi-zone setup using circulators.

Installation and Operation Notes

Installation and Operation Notes

General points to observe during installation and operation of the heating system.

Important Notes on Water

Details on fill water, system flushing, and inhibitor use for system longevity.

Other Important Information

Covers compliance, venting systems, and condensate disposal.

Water Supply Pressure Requirements

Specifies acceptable water supply pressure ranges and recommendations.

Expansion Vessel Sizing

Provides diagrams to verify integrated expansion vessel capacity.

External Expansion Vessel Selection (ZBR...-3A)

Guides on selecting an external expansion vessel based on local regulations.

Installation Location Requirements

Lists requirements for installation location, including combustion air quality.

Pipe Pre-installation

Instructions for preparing and installing pipes before mounting the appliance.

Appliance Mounting Procedure

Details on how to properly mount the appliance, including pipe connections.

Installing the Low Water Cut-Off (LWCO)

Step-by-step guide for installing the LWCO safety device.

Flue Gas Accessories Connection

Information on connecting vent systems, including different types and options.

Exhaust and Air Intake System Installation

Covers installation of exhaust and air intake systems with safety warnings.

Venting Installation Examples

Illustrates approved methods for horizontal and vertical venting installations.

Vent and Combustion Air Pipe Lengths

Provides tables and guidelines for vent and combustion air pipe lengths.

Testing Gas and Water Connections

Procedures for testing gas and water connections for leaks after installation.

Electrical Connection

General Electrical Notes

General safety precautions and electrical code requirements for installation.

Low Voltage Connections (Heatronic Control)

Details on connecting low-voltage components to the Heatronic control.

Opening the Heatronic Control

Instructions on how to safely open the Heatronic boiler control unit.

Connecting the BUS System

Guidance on connecting Bosch room controls to the boiler's BUS system.

Outdoor Temperature Sensor Connection

Steps for connecting the outdoor temperature sensor to the control.

DHW Tank Sensor Connection (ZBR...-3A)

Instructions for wiring the DHW tank temperature sensor.

Connecting Additional Accessories

Guidelines for connecting various accessories and managing cable entry.

Junction Box Connections (120 VAC)

Details on making electrical connections within the 120 VAC junction box.

Mounting Junction Box Rails

Instructions for mounting the junction box rails onto the appliance.

Connecting External Pumps

How to connect external pumps to the appliance via the junction box.

DHW Tank Pump/3-Way Valve (ZBR...-3A)

How to connect DHW tank pumps or 3-way valves.

Connecting Mains Power Supply

Procedure for connecting the main power supply to the boiler.

Connecting the LWCO Device

Step-by-step guide for connecting the LWCO safety device and its components.

Commissioning Procedures

Pre-Operation Checks

Essential checks and procedures before powering up the appliance.

Appliance Power ON/OFF

Instructions for turning the appliance on and off.

Switching on Heat

Guidance on setting the maximum supply temperature for heating.

Programming the Room Controller

Instructions for programming the Bosch Room Controller for optimal operation.

Post-Commissioning Checks

Important checks to perform after completing the commissioning process.

Setting DHW Temperature (ZBR...-3A)

How to set the domestic hot water temperature for ZBR models.

Setting DHW Temperature (ZWB...-3A)

How to set the domestic hot water temperature for ZWB models.

Setting Manual Summer Mode

How to configure the appliance for summer mode operation.

Setting Frost Protection

Steps to ensure the system is protected against freezing.

Activating Key Pad Lock

Instructions for activating the keypad lock for unauthorized access prevention.

Thermal Disinfection (ZBR...-3A)

Boiler Circulator Operation

Pump Anti-Seize Protection

Explanation of the pump anti-seize protection function.

Changing Boiler Pump Curve

How to adjust the boiler pump speed using the dial.

Heatronic Boiler Control Settings

Guideline to Service Functions

Guide on how to access and navigate the service functions of the Heatronic control.

Service Function Overview

Lists and categorizes available service functions for the Heatronic control.

First Service Level Access

How to access the first level of service functions.

Second Service Level Access

How to access the second level of service functions.

Service Function Descriptions

Detailed explanations of various service functions available on the Heatronic control.

First Service Level Functions

Explains service function 1.A: Maximum space heating output.

Gas Adjustment Procedures

Converting Gas Type

Instructions and warnings for converting the appliance to a different gas type.

High Altitude Installation

Explains derating and altitude adjustment for higher installations.

Gas-Air Ratio (CO2/O2) Adjustment

Procedure for checking and setting the gas-air ratio for optimal combustion.

Dynamic Gas Pressure Test

How to use the dynamic gas pressure test port for checks.

Flue Gas Testing

Emissions Test Button Operation

Explains how to use the emissions test button to select outputs.

Measuring CO Content of Flue Gas

Procedure for measuring CO content in flue gas, including safety warnings.

Environmental Protection and Disposal

Inspection and Maintenance

Maintenance Steps Overview

Outlines the steps for regular inspection and maintenance tasks.

Checking Latest Fault Code

How to view the latest fault code using service function 6.A.

Fresh Water Filter (ZWB...-3A)

Procedure for cleaning or replacing the fresh water filter.

Plate Heat Exchanger (ZWB...-3A)

How to check, descale, or replace the plate type heat exchanger.

Electrode Inspection

Procedure for checking, cleaning, or replacing electrodes.

Burner Servicing

Steps for servicing the burner, including safety warnings.

Heat Exchanger Cleaning

How to inspect and clean the heat exchanger block.

Condensate Trap Cleaning

Procedure for cleaning the condensate trap and hose.

Mixer Diaphragm Check

How to check the mixer diaphragm for contamination or cracks.

Expansion Vessel Check

Annual inspection of the expansion vessel's condition.

Boiler Water Pressure Setting

How to set and check the boiler water pressure for optimal filling.

System Water Quality Test

How to test system water quality, specifically pH, and take corrective actions.

Electrical Wiring Check

Inspecting electrical wiring for damage and replacing defective cables.

Maintenance Checklist

A checklist to guide through service and maintenance procedures.

Display Readings Interpretation

Fault Diagnosis and Troubleshooting

General Troubleshooting

General troubleshooting steps, safety warnings, and fault handling.

Displayed Fault Codes

Lists display codes and their corresponding faults and elimination steps.

Non-Displayed Faults

Lists common faults that do not trigger a display code and their solutions.

Sensor Value Checks

Provides resistance tables for checking sensor values.

Outdoor Temperature Sensor Values

Resistance values for the outdoor temperature sensor.

Additional Supply Temperature Limiter Values

Resistance values for the additional supply temperature limiter.

Other Temperature Sensor Values

Resistance values for various temperature sensors.

Replacement Code Plugs

Lists order numbers for replacement code plugs for different models.

Commissioning Log

Related product manuals