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210 DUS JD4045
Boss 210 DUS JD4045 User Manual
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This manual must be read carefully before using your Boss Industries, Inc.
Air Com-
pressor
. S
tore in a safe and convenient location for future reference.
For technical support:
Phone: (800) 635-6587 (USA)
Phone: (219) 324-7776 (Outside USA)
Fax: (877) 254-4249 (USA)
Email: service@bossair
.com
W
ebsite:
http://www
.bossair
.com
Service and
Maintenance
Manual
210 DUS JD4045
IT4 74HP
Air Compressor
309416
05-03-2013
ARB
2
Table of Contents
Table of Contents
3
Manual Change History
7
Revision List
7
Welcome
8
General Information
8
Overview
8
Safety
9
General Safety Overview
9
Safety Precautions
10
Safety and Information Decals
12
Safety
13
Specifications
14
Specification Sheet
14
Description of Components
15
Engine
15
Drive Coupling
15
Compressor Airend
15
Separator System
15
Separator Tank
15
Separator Element
15
Pressure Relief Valve
16
Engine Air Filter
16
Compressor Air Filter
16
Cooling Systems
16
Engine Radiator
16
Compressor Oil Cooler
16
Compressor Oil Filter
16
Compressor Oil Thermal Valve
16
Description of Components (Continued)
16
Compressor Inlet Valve
17
Minimum Pressure Valve
17
Blowdown Valve
17
Blowdown Switch
17
Discharge Pressure Regulator Valve
17
Instrument Panel
18
Engine Oil Pressure Gauge
18
Engine Coolant Temperature Gauge
18
Compressor Discharge Pressure Gauge
18
Compressor Discharge Temperature Gauge
18
Instrument Panel (Continued)
18
Hourmeter
18
Tachometer
18
Voltmeter
18
Unloader Valve
18
Installation
19
System Installation Overview
19
Placing the Machine
19
Connecting the System Fuel Supply
19
Fuel Specifications
20
High Altitude and Low Temperature Fuel
20
Cold Weather Fuel
20
Connecting the Air Discharge Lines
20
Pre-Startup Inspection
20
Machine Documentation
21
Check Fluid Levels
21
Initial Startup Preparation
21
Initial Startup
22
Operation
23
Routine Operating Procedures
23
Routine Startup Preparation
23
Routine Startup Procedure
23
Routine Shutdown Procedure
23
Emergency Shutdown Procedure
24
Maintenance
25
Maintenance Overview
25
Maintenance Schedule
25
Recommended Spare Parts List
26
Parts and Service Contact Information
26
Maintenance Log
27
Maintenance (Continued)
27
Separator Element Replacement
28
Engine Air Filter Replacement
29
Compressor Air Filter Replacement
30
Compressor Oil
31
Specifications
31
Adding Compressor Oil
32
Changing Compressor Oil
32
Compressor Oil Cooler
33
Compressor Oil Filter
33
Engine Cooling System Maintenance
34
Engine Coolant
34
Engine Radiator
34
Engine Fan
35
Engine Serpentine Belt
35
Battery
35
Standby Pressure Adjustment (for 100 PSI System)
35
Idle Speed Adjustment
36
Rated Speed Adjustment
36
Troubleshooting
37
Troubleshooting Chart
37
Parts and Service Contact Information
40
Warranty
41
Warranty Policy
41
Summary of Main Warranty Provisions
42
Warranty/Return Goods Instructions
43
Warranty Claims - Preparation of Part Return
43
Return or Warranty Claims - Filing Procedures
43
Warranty Claims Provisions
44
Damage in Transit
44
Screw Compressor Airend Exchange Program
45
Parts and Illustration Section
46
Frame System
46
Engine System
48
Compressor System
50
Discharge System
52
Parts and Illustration Section (Continued)
52
Cooling System
54
Electrical System
56
Canopy System
58
Decal System
60
Hose System
62
System Wiring Diagram
63
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Boss 210 DUS JD4045 Specifications
General
Brand
Boss
Model
210 DUS JD4045
Category
Air Compressor
Language
English
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