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Boss 8060 UBI User Manual

Boss 8060 UBI
69 pages
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This manual must be read carefully BEFORE installing, operating, servicing and/or
maintaining your Boss Industries Air Compressor.
Store in a safe and convenient location for future reference.
For technical support:
Phone: (800) 635-6587 (USA)
Phone: (219) 324-7776 (Outside USA)
Fax: (877) 254-4249 (USA)
service@bossair.com (email)
http://www.bossair.com (website)
309743
KWB
11-13-2014
Operator
Manual
BOSS 8060 UBI
PTO Air Compressor
This manual is for operator and maintenance personnel only.

Table of Contents

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Boss 8060 UBI Specifications

General IconGeneral
BrandBoss
Model8060 UBI
CategoryAir Compressor
LanguageEnglish

Summary

Safety

Safety Disclaimer

Legal disclaimer regarding failure to adhere to safety precautions.

Safety Overview

General information on safe operation and understanding of safety symbols.

Safety Warnings

Crucial warnings and precautions for operating the compressor system.

Welcome

General Information

Introduction to the manual and system, emphasizing safety and longevity.

System Overview

Description of the compressor package and its control system.

System Specifications

Technical specifications for delivery, input speed, fluid capacity, and weight.

Description of Components

Compressor Assembly

Details the rotary screw airend and its oil lubrication functions.

Sump Tank Assembly

Explains the first stage of oil separation and acts as an oil reservoir.

Air Oil Manifold

Describes the common point for sensors, filters, and control valves for air and oil.

Cooler Assembly

Details the aerodynamically designed cooling package with an electric fan.

Air Filter Assembly

Explains the two-stage system for filtering ambient air and its service indicator.

B-CAN Assembly and Harnesses

Introduces the B-CAN controller as the system's brain and its plug-and-play harnesses.

Hoses and Tubing

Lists the hoses and tubing required for standard installations.

Operation

Compressor General Overview

Guide to operating the compressor system safely and correctly via the B-CAN.

Inspection Prior to Moving Vehicle

Daily pre-operation checks to ensure the compressor is ready for use.

Job Site Considerations

Guidelines for safely parking the vehicle and positioning the compressor.

Starting the Compressor System

Step-by-step procedure for the routine start-up of the compressor system.

Stopping the Compressor System

Step-by-step procedure for the routine shutdown of the compressor system.

Operating Multiple Components (if equipped)

Information on controlling additional components like generators or hydraulic pumps.

Checking the Air Filter

Procedure for visually inspecting the air filter service indicator.

Shutdowns

Explanation of compressor shutdown parameters and acknowledgment process.

Compressor Lockout

Describes the condition where the compressor locks due to multiple shutdowns.

System Safeties

Lists various safety messages, their diagnosis, and troubleshooting steps.

B-CAN

B-CAN Overview

Introduction to the B-CAN controller and its functions.

B-CAN Basic Display

Explanation of the B-CAN display layout and its four quadrants.

B-CAN Basic Menu

Overview of the B-CAN menu for system information and diagnostics.

Maintenance

Overview

Instructions for inspection, lubrication, and maintenance procedures.

Recommended Spare Parts List

List of essential spare parts with their part numbers.

How To Locate a Distributor

Information on contacting distributors for service and maintenance.

Maintenance Schedule

Schedule of serviceable items based on service intervals.

Compressor Lubrication Recommendation

Guidance on selecting and using the correct compressor oil.

Proper Compressor Oil Level (Daily)

Procedure for checking and maintaining the daily compressor oil level.

Draining Moisture from the System (25 hours or monthly)

Procedure for draining moisture to prevent oil contamination.

Warranty

Warranty Statement

General terms and conditions of the manufacturer's warranty.

Summary of Main Warranty Provisions

Key points and important provisions of the warranty policy.

Warranty/Return Goods Instructions

Procedures for initiating warranty claims and returning goods.

Warranty Claims - Preparation of Part Return

Steps for packaging and preparing defective parts for return.

Return or Warranty Claims - Filing Procedures

How to file a warranty claim and the necessary documentation.

General

General provisions for claim approval and machine operation conditions.

Damage in Transit

Procedures for handling and claiming damage that occurs during shipping.

Screw Compressor Airend Exchange Program

Information about replacing compressor airends.

Drawings

10G Compressor Assembly

Exploded view and parts list for the 10G compressor assembly.

RSC9 Compressor Assembly

Exploded view and parts list for the RSC9 compressor assembly.

14D Compressor Assembly

Exploded view and parts list for the 14D compressor assembly.

10G/RSC9 Sump Tank Assembly

Exploded view and parts list for the 10G/RSC9 sump tank.

14D Sump Tank Assembly

Exploded view and parts list for the 14D sump tank assembly.

B-CAN Assembly

Exploded view and parts list for the B-CAN controller assembly.

Air Filter Assembly

Exploded view and parts list for the air filter assembly.

10G Air Oil Manifold

Exploded view and parts list for the 10G air oil manifold.

RSC9 Air Oil Manifold

Exploded view and parts list for the RSC9 air oil manifold.

14D Air Oil Manifold

Exploded view and parts list for the 14D air oil manifold.

10G/RSC9 Cooler Assembly

Exploded view and parts list for the 10G/RSC9 cooler assembly.

14D Cooler Assembly

Exploded view and parts list for the 14D cooler assembly.

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