BOXER BM 100 - Schedule for Periodic Part Replacement; Pre Delivery Inspection

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Pre Delivery Inspection
1. Fill adequate petrol into petrol tank for proper flow of petrol to the carburettor. q
2. Check all locks, P.T. cap, ignition switch, steering lock, R.H./L.H. cover. (As applicable to certain model). q
3. Check for smooth operation for fuel cock. q
4. Check engine oil level and top up if required. q
5. Check transmission oil level and top up if required. (As applicable to certain model). q
6. Check all controls for proper free play and function :- Accelerator, clutch lever, front brake lever, rear brake
pedal / lever, choke lever. (As applicable to certain model). q
7. Check gear shifter lever for proper position and working. q
8. Inspect rear shock absorber for proper setting and correct if required. (As applicable to certain model). q
9. Check wheel run out and tighten spokes if required. (As applicable to certain model). q
10. Check / Adjust chain slackness appropriately. Lubricate if required. (As applicable to certain model). q
11. Check brakes and adjust if required. q
12. Check and top up brake fluid level. (As applicable to certain model). q
13. Check and adjust tyre air pressure to the recommended value. q
14. Check battery terminal voltage, specific gravity, electrolyte level. Charge the battery if required.
Check connection at terminal, starter relay and apply petroleum jelly on terminals if required. q
15. Check and adjust steering freeness. q
16. Check front mudguard alignment w.r.t. front wheel. q
17. Check all important nuts and bolts for proper torque and tightness. q
18. Fit all O.E. accessories like mirror, leg guard, muffler guard etc. (As applicable to certain model). q
19. Start vehicle, check idling and CO%. q
20. Check all switches, meters, horn and lights for proper functioning. Te q
21. Test drive the vehicle. q
22. Check for oil leakage and rectify if any. q
23. Repair for any other defects seen or observed during the test drive before cleaning the vehicle. q
24. Clean the vehicle / washing before delivery. q
Schedule for Periodic Part Replacement
500~750 4500~5000 9500-10000 14500~15000 19500~20000 24500~25000
30~45 240 75 Days
75 Days 75 Days 75 Days
Type of service, Kms limits
& No of Days
Clutch Cover Gasket
1
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Drive Chain Link Lock
1
Fork Oil
300 ml
Fork Oil Seal kit
1
Engine Air Breather Tube
1
Air Filter Cover ‘O’ Ring
1
Rear Wheel Rubber Damper
1
Brake Shoe kit
1
Steering Stem Bearing Cone Set
1
Spark Plug
1
Cylinder Head Gasket
1
Clutch Plate Set
1
1
Item Description
Qty.
Chain Sprocket kit
1
Valve Oil Seal kit
1
Fr. Br. Accelerator, clutch cable
1
Carburettor Duct / Fuel Pipe
1
Days
Note : Replacement of Parts at periodic interval is mandetary and on chargeable basis.
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