BOXER BM 100 - Periodic Maintenance & Lubrication Chart

1615
Periodic Maintenance & Lubrication Chart
l : Indicates
operation to
be performed.
« : More frequent
cleaning may
be required
when driving
in dusty
condition.
A - Adjust
CL - Clean
C - Check
L - Lubricate
T - Tighten
R - Replace
D - Drain
Note:
Parts / Lubricants to
be replaced as per
Periodic
Maintenance and
Lubrication Chart
are mandatory and
the same are
chargeable to
customer.
P
2. Carburetor / Idle speed / CO % CL,A CL,A CL,A CL,A
3. Engine oil R R Every 5000 kms
4. Valve tappet clearance C,A C,A Every 5000 kms
5. Oil strainer / Centrifugal gilter CL Every 10000 kms
6. Air cleaner element CL CL CL CL R - Every 10000 kms
7. Fuel system leakage C C C C C, R - if required
8. Air breather tube C C C C R - Every one year
9. Battery electrolyte level C,A C,A C,A C,A Every 15 days
10. Brake light switch C,A C,A C,A C,A C,A
11. Clutch play / Throttle play C,A C,A C,A C,A C,A
12. Rear brake pedal play C,A C,A C,A C,A C,A
13. Brake lining or pads wear (front & rear) C C C C Replace if required
14. Steering play C,A C,A C,A C,A C,A
15. All fasteners tightness including eng. mtg bolt T T T T T
16. Engine mtg. silent bush C -Every 20,000 kms R-if req.
17. Tyre thread wear C -Every 10,000 kms
1. Servicing P P P
Sr.
No.
Operation
500-750 2,500 kms.
RECOMMENDED FREQUENCY
Initial
Subsequent
Every 2,500km
Whichever
comes first
Kms.
Days
OR
30 - 45
240 days from date of sale
Every 75 days
Every 2500 Km. or every 75 days s ly.ubsequent
Periodic Maintenance & Lubrication Chart
l : Indicates
operation to
be performed.
« : More frequent
cleaning may
be required
when driving
in dusty
condition.
A - Adjust
CL - Clean
C - Check
L - Lubricate
T - Tighten
R - Replace
D - Drain
Note:
Parts / Lubricants to
be replaced as per
Periodic
Maintenance and
Lubrication Chart
are mandatory and
the same are
chargeable to
customer.
18. General lubrication L L L L L
19. Swing arm pivot pin L Every 5,000 kms.
20. Front fork C,A C,A C,A
21. Front fork oil R -Every 10,000 kms.
22. Fork oil seal and dust seal R -Every 10,000 kms.
23. Rear shock absorbers C C C C C -Every 2500 kms.
24. Drive chain adjust L -Every 500 kms.
25. Drive chain C,CL,L Every 5,000 kms.
26. Drive chain lock R Every 5,000 kms.
27. Engine compression pressure C -Every 15,000 kms.
28. Cylinder block piston & head de-carbonising Every 15,000 kms.
29. Valve lapping / Oil seal leakage C - Every 15000 kms.
Every 30,000 kms.
30. Gap in reed switch & TPS magnet C C C C C -Every Service
31. Silencer drain hole cleaning CL CL CL CL CL
32. Rear sprocket fasteners T T -Every 5,000 kms.
33. Rim run out C,A C,A C,A C,A
34. Front brake lever play C,A C,A C,A C,A
Sr.
No.
Operation
500-750 2,500 kms.
RECOMMENDED FREQUENCY
Initial
Subsequent
Every 2,500km
Whichever
comes first
Kms.
Days
OR
30 - 45 240 days from date of sale Every 75 days