Breckwell The Big E - User Manual

Questions and Answers

C
cloveAug 31, 2025
Why does my Breckwell The Big E have a smoke smell coming into the home?
- J
  jessica94Aug 31, 2025
  If you smell smoke coming back into your home from your Breckwell pellet stove, here’s what to investigate: * **Vent Pipe Leak:** Inspect all vent pipe connections and seal them with RTV silicone (rated 500°F or higher) and UL-181-AP foil tape. Also, ensure the square-to-round adapter on the combustion blower is properly sealed with RTV. * **Combustion Blower Gasket:** Check the gaskets on the combustion blower to ensure they are in good condition.
J
Jordan YoungSep 3, 2025
What causes the high limit switch to keep tripping on my Breckwell The Big E Pellet stove?
- O
  oliversandySep 3, 2025
  If the high limit switch keeps tripping on your Breckwell pellet stove, here's what could be happening: * **Overheating Convection Blower:** Clean any dust off the blower's windings and fan blades. If cleaning doesn't help, the blower might be faulty. * **Prolonged High Setting Use:** Avoid using the highest setting for more than 1-2 hours, as it can lead to overheating. * **Improper Fuel:** Ensure only wood pellets are being used. Other fuels are not approved and can cause issues. * **Power Issues:** A power surge or voltage drop could trip the switch. Use a surge protector. * **Malfunctioning Switch:** If other causes are ruled out, the high limit switch may need replacement.
K
kimberly20Sep 7, 2025
Why does the convection blower on my Breckwell The Big E shut off and come back on?
- M
  Miranda RaySep 7, 2025
  If the convection blower in your Breckwell pellet stove shuts off and comes back on, it could be due to: * **Overheating:** The blower might be overheating and triggering its internal temperature shutoff. Clean any dust from the windings and fan blades. If this doesn't resolve the issue, the blower may be faulty. * **Circuit Board Malfunction:** Test the current going to the convection blower. If power is still being sent to the blower when it shuts off, the control board is likely fine. However, if power is NOT being sent when it shuts off during operation, the control board is likely faulty.
A
Andrea RamirezNov 11, 2025
Why does my Breckwell Pellet stove shut off and the #2 light flashes?
- J
  John CherryNov 12, 2025
  If your Breckwell pellet stove shuts off and the #2 light flashes, it often indicates an airflow issue. Here's what to check: * **Blocked Airflow:** The airflow switch hose, stove attachment pipes, air inlet, burnpot, combustion air chambers, combustion blower, or exhaust pipe might be blocked. Clear any blockages using a wire coat hanger or by following the cleaning procedures in the maintenance section. * **Improperly Sealed Firebox:** Ensure the door is closed tightly and the gasket is in good condition. Latch the ash door properly and verify the gasket seal. If there's a slider plate for ashes, make sure it seals the firebox floor. * **Incorrect Vent Pipe Installation:** Verify that the vent pipe installation meets the criteria outlined in the owner’s manual. * **Wiring Issues...
O
owhiteNov 15, 2025
How to fix a Breckwell The Big E Pellet stove that feeds pellets but won't ignite?
- S
  snorrisNov 15, 2025
  If your Breckwell pellet stove feeds pellets but won't ignite, consider these potential causes: * **Air Damper Setting:** Adjust the air damper closer to the side of the stove for startup, possibly closing it completely. Readjust after a flame appears. * **Blockage in Igniter Tube:** Clear any blockages in the igniter tube or its inlet. The air intake hole is on the bottom side of the igniter housing. Also, check for debris around the igniter element. * **Burnpot Position:** Ensure the burnpot is pushed completely to the rear of the firebox. * **Bad Igniter Element:** Apply direct power to the igniter element and watch for a glow at the tip after about 2 minutes. If it doesn't glow, the element is bad. * **Control Board Power:** Check the voltage going to the igniter during star...
G
Gloria FosterNov 18, 2025
Why won't my Breckwell Pellet stove feed pellets even though the fuel feed light is on?
- S
  Samantha GomezNov 19, 2025
  If your Breckwell pellet stove won't feed pellets, but the fuel feed light comes on as designed, here are some things to check: * **Blown Fuse:** Examine the fuse on the back of the control board and replace it with a 5 Amp 125 Volt fuse if it's bad. * **Tripped High Limit Switch:** Allow the stove to cool for 30-45 minutes to reset the switch. If it continues to trip, test or bypass the thermodisc. * **Bad Auger Motor:** Remove the auger motor and test it. If it doesn't turn, it's bad; if it turns, there's a jam. * **Auger Jam:** Empty the hopper and remove the auger motor and shaft to inspect for and clear any obstructions. * **Loose Wiring:** Inspect all wires and connectors linked to the auger motor, high limit switch, and Molex connector. * **Faulty Control Board:** If th...
M
Megan DavisNov 22, 2025
Why does the glass on my Breckwell The Big E Pellet stove soot up so fast?
- C
  Christian RayNov 22, 2025
  If your Breckwell pellet stove's glass is sooting up quickly, producing a lazy, dark flame with black tips, and the burnpot is overfilling, consider these potential causes: * **Dirty Stove/Vent Pipe:** A dirty stove or vent pipe restricts airflow. Follow the cleaning procedures in the maintenance section. * **Improper Vent Pipe Installation:** Make sure the vent pipe is installed correctly according to the owner's manual. * **Incorrect Air Damper Setting:** Adjust the air damper. If it's too closed for a higher setting, move the damper knob farther out. * **Blocked Burnpot Holes:** Remove and thoroughly clean the burnpot. * **Broken Air Damper:** Inspect the damper assembly to ensure the plate is attached to the rod and moves with it. * **Blockage in Air Intake Pipe:** Check t...
T
Tiffany KramerNov 26, 2025
What to do if my Breckwell Pellet stove shuts off and the #3 light flashes?
- M
  Martin GloverNov 27, 2025
  If your Breckwell pellet stove shuts off and the #3 light flashes, here’s what might be happening and how to address it: * **Empty Hopper:** Simply refill the hopper with pellets. * **Air Damper Setting:** If on a low feed setting, the air damper may be too far open. Try closing it completely by pushing the knob in. * **Burnpot Position:** Ensure the burnpot is pushed completely to the rear of the firebox, with the air intake collar touching the rear wall. * **Blocked Burnpot Holes:** Remove the burnpot and clean it thoroughly. * **Partial Blockage:** Check for blockages in the air inlet, interior chambers, or exhaust system. Follow the cleaning procedures in the maintenance section. * **Hopper Safety Switch:** Make sure the hopper lid is closed to activate the safety switch. ...

Summary

Introduction and Warranty Information

Model and Purchase Details

Information on the stove model, serial number, and purchase date for warranty purposes.

Warranty Registration Process

Instructions and importance of mailing the warranty card to ensure full coverage.

Safety Precautions

General Operational Safety

Covers safe operation, startup procedures, power outages, and hot surfaces.

Installation and Electrical Safety

Outlines safe installation, grounding, and electrical connection requirements.

Fire Hazards and Combustible Safety

Details clearances, flammable materials, and fire prevention measures.

Maintenance and User Responsibilities

Emphasizes periodic maintenance, supervision of children, and user care.

Installation

Specifications and Clearances

Details stove dimensions, weight, and minimum clearance requirements for safe installation.

Preparation and Combustion Air Supply

Covers initial setup, requirements for combustion air, and external air sources.

Venting System Requirements

Details approved vent types, sealing, and installation guidelines for the exhaust system.

Installation Methods

Guides on horizontal, vertical, and masonry chimney installation procedures.

Electrical Installation

Advises on proper electrical hookup, surge protection, and outlet types.

Operation

Mobile Home Installation Requirements

Outlines specific safety and installation mandates for mobile homes, including anchoring and air supply.

Control Panel Functions

Explains the operation of the control panel, including starting, stopping, and heat level adjustments.

Starting and Operating Procedures

Step-by-step guide for starting, operating the stove, and proper shutdown procedures.

Routine Operations and Safety Features

Covers fan operation, restarting, pellet depletion, refueling, shutdown, and safety mechanisms.

Optional Thermostat Usage

Details thermostat installation, modes, and operation for maintaining house temperature.

Critical Operating Safety Precautions

Reinforces essential safety rules regarding operation, fire hazards, and supervision.

Maintenance

Ash Handling and Disposal

Instructions for safe ash removal, disposal, and the use of appropriate vacuum cleaners.

Cleaning Heat Exchange Tubes

Details the process for cleaning the heat exchange tubes to maintain efficiency.

Interior Chamber and Blower Cleaning

Guides on cleaning the interior chambers and blower components to prevent issues.

Chimney Cleaning and Inspection

Outlines the importance and procedures for cleaning and inspecting the chimney for creosote.

Recommended Maintenance Schedule

Presents a schedule for daily, weekly, and annual maintenance tasks.

Door Glass Replacement

Provides guidance on handling and replacing broken door glass, emphasizing dealer service.

Troubleshooting Guide

Stove Shuts Off (#2 Light Flashing)

Lists causes and remedies for the stove shutting off with the #2 light flashing, often related to airflow.

Stove Shuts Off (#3 Light Flashing)

Addresses causes and solutions for the stove shutting off with the #3 light flashing, typically related to pellet feed.

Ignition and Smoke Issues

Covers problems related to pellet ignition failure, smoke entering the home, and convection blower operation.

Feeding and Auger Problems

Diagnoses issues with the stove not feeding pellets or auger jams and motor failures.

Burnpot Overfilling and Flame Quality

Guides on troubleshooting pellet feeding, flame quality, burnpot overfilling, and overheating conditions.

High Limit Switch and Circuit Board Issues

Explains causes for the high limit switch tripping and potential circuit board malfunctions.

Electrical Diagram

Replacement Parts

How to Order Repair Parts

Breckwell The Big E Specifications

General

Fuel Type	Wood pellets
Efficiency	Up to 85%
Burn Time	Up to 60 hours
Ignition	Automatic
Heating Capacity	Up to 2, 200 sq ft
Venting	3" or 4"

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Breckwell The Big E - User Manual

Table of Contents

Questions and Answers

Summary

Introduction and Warranty Information

Model and Purchase Details

Warranty Registration Process

Safety Precautions

General Operational Safety

Installation and Electrical Safety

Fire Hazards and Combustible Safety

Maintenance and User Responsibilities

Installation

Specifications and Clearances

Preparation and Combustion Air Supply

Venting System Requirements

Installation Methods

Electrical Installation

Operation

Mobile Home Installation Requirements

Control Panel Functions

Starting and Operating Procedures

Routine Operations and Safety Features

Optional Thermostat Usage

Critical Operating Safety Precautions

Maintenance

Ash Handling and Disposal

Cleaning Heat Exchange Tubes

Interior Chamber and Blower Cleaning

Chimney Cleaning and Inspection

Recommended Maintenance Schedule

Door Glass Replacement

Troubleshooting Guide

Stove Shuts Off (#2 Light Flashing)

Stove Shuts Off (#3 Light Flashing)

Ignition and Smoke Issues

Feeding and Auger Problems

Burnpot Overfilling and Flame Quality

High Limit Switch and Circuit Board Issues

Electrical Diagram

Replacement Parts

How to Order Repair Parts

Breckwell The Big E Specifications

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