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Breezair EXT series - User Manual

Breezair EXT series
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Installation and Operating ManualInstallation and Operating Manual
N A T U R A L L Y C O O L E R
N A T U R A L L Y C O O L E R
EXT Series
Evaporative Air Coolers
EXT Series
Evaporative Air Coolers

Questions and Answers

  • V
    valdezalexisAug 19, 2025
    What to do if the fan fails to start on my Breezair EXT Air Conditioner?
    • M
      markhaleAug 19, 2025
      If the fan on your Breezair Air Conditioner fails to start, several issues could be responsible. First, check the main power circuit breaker for trips or blown fuses; address any overloads and reset the breaker or replace the fuse, adjusting the motor amp setting if needed. A burned-out fan motor could also be the culprit, requiring replacement. Inspect the belt and pulley for looseness and tighten them as needed. A broken belt will also prevent the fan from starting and should be replaced. Low system voltage could be another cause, in which case you should consult with your power supply authority. In addition, you may check fault condition via the tri-colour LED on electronic module and rectify fault. Finally, a failed controller may also be the reason, and it would need to be replaced.
  • J
    Jason GilbertAug 22, 2025
    Why is my Breezair EXT Air Conditioner so noisy?
    • D
      Donald HarrellAug 22, 2025
      A noisy Breezair Air Conditioner can stem from a couple of issues. The fan might be out of balance due to dirt accumulation, so cleaning the fan is a good first step. Alternatively, the air distribution system might be creating too much back pressure, or there may be sudden changes in direction, or the grilles could be too small. In this case, it's recommended to have a contractor re-evaluate the design, using bends instead of elbows and changing grille sizes.
  • J
    John FieldsAug 26, 2025
    How to get rid of the unpleasant odor from my Breezair EXT Air Conditioner?
    • W
      williamsonlisaAug 26, 2025
      An unpleasant odor from your Breezair Air Conditioner could arise from several sources. If the cooler pads are new, try draining the pan, refilling it, and running the pump for a while. Algae growth in the pan water can also cause odors; drain the pan, clean it thoroughly with a strong cleansing agent, refill it, and change the pads. The cooler's location near an odor source is another possibility; remove the source or relocate the cooler. If the pads remain wet after shutdown, run the fan on 'vent' for 10 minutes after the cooling cycle to dry them out. Finally, heavy pad deposits can contribute to the odor, so clean or replace the pads.
  • W
    william13Aug 28, 2025
    Why is the belt slipping or wearing excessively on my Breezair Air Conditioner?
    • K
      kwilkinsAug 28, 2025
      If the belt on your Breezair Air Conditioner is slipping or wearing excessively, several factors could be responsible. A loose belt is a common cause, so try tightening it. Misaligned pulleys can also lead to belt issues, so ensure they are properly aligned. A worn belt should be replaced. Similarly, worn or warped pulleys should be replaced and realigned. Finally, moisture on the belt can cause slippage; stop any water leaks to resolve this.
  • J
    Jessica ParkerAug 31, 2025
    What to do if water is being blown into the building from my Breezair EXT Air Conditioner?
    • M
      Melissa GutierrezAug 31, 2025
      If your Breezair Air Conditioner is blowing water into the building, several issues may be to blame. A broken water hose could be the cause; replace any cracked or broken hoses. If the cover is not fitted on the float valve, install the correct cover to prevent spray. Ensure the pads are properly installed in the pad frames. A water level that is too low can cause the pump to create a fountain that is sucked into the air stream; increase the water level to resolve this. Finally, incorrect or damaged pads can also cause this issue; replace them with the manufacturer's recommended pads.
  • O
    Oscar CortezSep 3, 2025
    What to do if the pump fails to operate in my Breezair EXT Air Conditioner?
    • M
      Megan GarciaSep 3, 2025
      If the pump in your Breezair Air Conditioner fails to operate, the pump circuit breaker may have tripped; check the pump for faults and replace it if necessary. Alternatively, the pump motor may have failed, requiring pump replacement.
  • G
    George MccannSep 6, 2025
    What to do if the pump runs but pads lack water in my Breezair Air Conditioner?
    • E
      Erika MedinaSep 6, 2025
      If the pump in your Breezair Air Conditioner is running but the pads lack water, it could be due to blocked water hoses; check and clean out any blockages. Alternatively, the pump strainer might be blocked; clean the pump strainer to resolve this.
  • A
    Adam KeySep 9, 2025
    Why is my Breezair EXT experiencing continuous overflow of water?
    • R
      Richard SteinSep 9, 2025
      Continuous overflow of water in your Breezair Air Conditioner can be attributed to a couple of reasons. The float valve adjustment may not be correct, so adjust the float valve. Alternatively, heavy pad deposits can cause this issue, so clean or replace the pads.
  • W
    williamsmariaSep 12, 2025
    What to do if the pump runs but there is no water circulation in my Breezair EXT?
    • R
      Riley FreySep 12, 2025
      If the pump runs but there is no water circulation in your Breezair Air Conditioner, the water level in the pan may be insufficient. Adjust the float level to correct this.
  • M
    monica34Nov 15, 2025
    How to fix inadequate cooling in my Breezair EXT?
    • D
      Dennis LynnNov 15, 2025
      If your Breezair Air Conditioner isn't cooling adequately, several factors could be the cause. It could be due to an under-sized cooler, which would require replacement with a larger cooler. Alternatively, the ducts might be too small, necessitating replacement with larger ones. Other potential causes include clogged or dirty cooling pads (clean or replace them), dry pads or a lack of water (check the water distribution system and pump for obstructions), or insufficient air discharge (ensure adequate exhaust by opening windows and doors). Excessive resistance from a poorly located backdraft damper can also be a factor; consider replacing it with a manual slide damper. High ambient humidity can also reduce cooling effectiveness, in which case shutting off the pump may be necessary. Finally,...

Summary

Safety Instructions

Key Safety Instructions and Warnings

Key warnings and safety instructions to reduce risk of fire, shock, or injury.

Water Pump and Fan Motor Safety Precautions

Safety considerations for the water pump and fan motor, including overheating protection.

Circuit Breaker Protection

Explanation of circuit breaker protection for the fan motor and pump.

Pre-Assembly Inspection

Unit Contents and Major Components Check

Checklist of unit contents and major components for pre-assembly verification.

Installation Details

Cooler Unpacking and Pad Frame Handling

Instructions for safely unpacking the cooler and removing/replacing pad frames.

Cooler Location and Mounting

Guidance on selecting a suitable location and safely raising the cooler to its final position.

Roof Jack Installation

Instructions for installing roof jacks for new or replacement cooler installations.

Securing Leg Supports

Steps for adjusting and securing the telescopic leg supports for stability on the roof.

Water Installation and Overflow;Bleed-Off Feature

Procedures for connecting water supply and understanding the bleed-off fitting's functions.

Electrical Installation

Bleed Rate and Water Level Adjustments

How to adjust bleed rate and water level for optimal cooler performance.

Electrical Safety and Wiring Options

Safety warnings for electrical work and two wiring options for cooler connection.

Motor Amps, Pulley Adjustment, and Belt Tension

Steps for setting motor amps, adjusting pulley, and ensuring correct belt tension.

Bleed-Off Rate Adjustment

Guidance on adjusting the bleed-off rate based on water quality.

Wiring Diagrams

Wiring Options and Circuit Breaker Reset

Field wiring diagrams and procedure to reset the pump circuit breaker.

Operation and Maintenance

Cooler Operation

Instructions on how to operate the evaporative air cooler, including startup and airflow.

Maintenance Procedures

Detailed steps for pre-season, in-season, and end-season maintenance.

Troubleshooting

Common Problems and Their Causes

Identifies common issues like inadequate cooling, noise, and pump failure.

Suggested Remedies for Troubleshooting

Provides solutions and corrective actions for identified operational problems.

Water Circulation and Overflow Issues

Addresses problems related to water circulation, overflow, and water being blown into the building.

Odor, Belt Slipping, and Pad Issues

Covers remedies for unpleasant odors, excessive belt slipping, and pad-related problems.

Installation Checklist

Installation Verification Items

A list of essential checks to ensure correct installation and operation.

Exploded View

Breezair EX USA Model Parts Identification

Visual representation of the cooler's components with part identification.

Breezair EXT series Specifications

General IconGeneral
BrandBreezair
ModelEXT series
CategoryAir Conditioner
LanguageEnglish

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