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Brother LK3-B438E MKII User Manual

Brother LK3-B438E MKII
62 pages
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LK3-B438E
INSTRUCTION MANUAL
Please read this manual before using the machine.
Please keep this manual within easy reach for quick reference.
ELECTRONIC LOCKSTITCH BUTTON SEWER

Table of Contents

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Questions and Answers:

Brother LK3-B438E MKII Specifications

General IconGeneral
BrandBrother
ModelLK3-B438E MKII
CategorySewing Machine
LanguageEnglish

Summary

Brother LK3-B438E Mark II Instruction Manual

Safety Instructions

Safety Indications and Their Meanings

Explains Danger, Caution indications and their meanings.

Safety Symbols

Describes warning symbols and their meanings.

Notes on Safety

Environmental Requirements for Safe Operation

Details ambient temperature, humidity, and sunlight conditions.

Installation Safety Precautions

Covers safe installation procedures, handling, and electrical connections.

Warning Labels and Safety Instructions

Danger Labels and Their Meanings

Details hazardous voltage and danger warnings with specific instructions.

Caution Labels and Usage Guidelines

Explains caution labels for moving parts and safety device usage.

Ground Connection Importance

Emphasizes the importance of secure ground connection for safety.

Machine Operation Direction Diagram

Illustrates the machine's direction of operation with labeled parts.

Machine Parts Identification

Key Machine Components

Identifies key parts of the sewing machine using numbered labels.

Safety Device Overview

Lists and identifies various safety devices attached to the machine.

Machine Specifications and Programs

General Technical Specifications

Lists technical specifications like stitch formation, speed, and dimensions.

Sewing Program List

Details pre-set sewing programs, button holes, and stitch configurations.

Machine Installation Procedures

Power Table Setup

Instructions for setting up the power table and ensuring stability.

Motor Installation and Pulley Mounting

Steps for installing the motor and aligning the motor pulley.

Control Box and Wiring Installation

Details on mounting the control box and connecting its components and cords.

Cushions, Oil Pan, and Head Rest Installation

Steps for mounting cushions, oil pan, head rest, and cooling tank.

Machine Head and Eye Guard Mounting

Procedures for attaching the machine head and safety eye guard.

Operation Panel and Ground Wire Setup

Steps for mounting the operation panel and connecting the ground wire.

Internal Cord Connections

Detailed instructions for connecting various machine and control box cords.

V-Belt and Belt Cover Installation

How to install and adjust the V-belt tension and fit the belt cover.

Foot Switch and Motor Cover Mounting

Steps for correctly installing the foot switch pedal and motor cover.

Spool Stand, Button Tray, and Eye Guard Setup

Mounting the spool stand, button tray, and eye guard for usability.

Lubrication Procedures

Identifying Lubrication Points

Identifies lubrication points and provides instructions for oiling the machine.

Machine Operation Guide

Operation Panel Functions Explained

Explains the purpose and function of each control on the operation panel.

Setting Program, Scale, and Speed

How to select and set program number, X/Y scale, and sewing speed.

Sewing Pattern Checking Procedure

Correct Sewing Usage Guidelines

Needle, Thread, and Upper Threading

Recommends needles/threads and guides upper threading process.

Needle Installation and Lower Threading

Guides needle installation and lower thread winding process.

Bobbin Case, Thread Tension, and Winding

Covers bobbin case replacement, thread tension, and winding.

Sewing Operation Steps

Maintenance and Inspection Procedures

Cleaning the Rotary Hook Assembly

Procedure for cleaning the rotary hook assembly to ensure smooth operation.

Machine Lubrication and Oil Drainage

Details on machine lubrication and safely draining waste oil.

Cleaning Air Inlet Port and Needle Inspection

Steps for cleaning air inlet port and checking needle condition.

Standard Machine Adjustments

Needle Bar Height and Lift Adjustment

Procedure to set the correct height and lift of the needle bar.

Needle Guard, Clearance, and Thread Guide Settings

Adjusting needle guard, clearance, and shuttle race thread guide.

Thread Take-up and Movable Knife Adjustments

Setting thread take-up amount and adjusting the movable knife.

Knife Replacement and Clamp Lift Adjustment

Steps for replacing knives and setting button clamp lift amount.

Holding Pressure and Button Holder Positioning

Setting correct holding pressure and button holder position.

Needle Stop Position and Thread Wiper Adjustment

Setting needle stop position and adjusting the thread wiper.

Input Sensor, DIP Switch, and Voltage Checks

Verifying sensor inputs, DIP switches, and input voltage.

Clearing Memory and Moving Stitch Patterns

How to clear memory settings and adjust stitch pattern positions.

Using Counters and DIP Switches

Bobbin and Production Counter Usage

Setting and using counters for bobbin thread and production tracking.

Operation Panel DIP Switches Configuration

Explains DIP switches on the operation panel and their functions.

Control Box DIP Switches and User Programs

Describes internal DIP switches and managing user programs.

Special Functions via Memory Switches

Memory Switch Functions (10-1F, 20-2F)

Details functions controlled by specific memory switch ranges.

Memory Switch 30-4F Configuration

Explains how to configure memory switches 30 through 4F using two-digit values.

Cycle Sewing Function Setup

Setting up and using the cycle sewing function for pattern sequences.

Table of Error Codes

Gauge Parts List

Troubleshooting Guide

Optional Parts Information

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