Brother PDS-5000 - Service Manual

148 pages

Save Page as PDF

To Next Page

Confidential

Read this manual thoroughly before maintenance work.

Keep this manual in a convenient place for quick and easy reference at all times.

May 2015

SM-PT080

(2)

Brother Advanced Document Scanner

SERVICE MANUAL

MODEL:

PDS-5000/6000

Main Page

Default Chapter4
- Table of Contents4
Safety Information7
Chapter 1 Specifications List15
General15
Network Connectivity17
Service Information17
Paper18
- Paper Handling18
- Media Specifications18
Scanner19
Chapter 2 Error Indications & Troubleshooting20
Introduction20
- Precautions20
- Checks before Commencing Troubleshooting21
Overview22
- Cross-Section Drawing22
- Document Feed Path23
- Operation of each Part24
- Block Diagram25
Error Indications26
Troubleshooting28
- Error Cause and Remedy28
- Troubleshooting for Document Feeding Problems34
- Troubleshooting for Scanned Image Defects37
  - Defect Examples37
  - Troubleshooting According to Image Defect37
- Troubleshooting for Software Problems41
  - Cannot Receive Data41
- Troubleshooting for Control Panel Problems42
  - Nothing Is Displayed on the LCD42
  - Control Panel Is Inoperable42
- Troubleshooting for Other Problems43
  - Cannot Update Firmware43
  - Machine Is Not Turned on43
Chapter 3 Disassembly/Reassembly44
Safety Precautions44
Packing45
Screw Catalogue46
Screw Torque List47
Lubrication48
Overview of Gears49
Harness Routing50
Disassembly Flow Chart55
Disassembly Procedure56
- Preparation56
- Paper Feed Roller Kit (Reverse Roller ASSY / Pick-Up Roller ASSY / Separation Roller ASSY)57
- Reverse Roller Cover ASSY59
- Pick-Up Roller Cover59
- Shaft Mount ASSY60
- Top Cover ASSY60
- Upper61
- Bottom Cover ASSY / Output Tray ASSY62
- Back Cover63
- Side Cover L/R64
- Main PCB ASSY65
- Upper Base ASSY69
- LCD PCB ASSY / Panel ASSY / LCD Sheet / LCD PCB Flat Cable70
- Second Side CCD Glass ASSY / Second Side CCD Glass Spring / Second Side LED Light PCB ASSY74
- Reverse Roller Gear ASSY76
- ADF Cover Hook77
- Cover Release Lever78
- ADF Cover Sensor PCB / Sensor PCB Flat Cable79
- Paper Detection Sensor81
- Second Side CCD Unit / Second Side CCD Flat Cable82
- Multi-Feed Sensor PCB (Transmit) / Multi-Feed Sensor PCB Flat Cable (Transmit)86
- Main PCB Shield89
- Feed Drive Belt S / Feed Drive Belt / Feed Motor90
- First Side CCD Glass91
- Feed Roller ASSY / Exit Roller ASSY92
- Pick-Up Drive Belt / Pick-Up Motor93
- First Side LED Light PCB ASSY94
- First Side CCD Unit / First Side CCD Flat Cable95
- Multi-Feed Sensor PCB (Receive) / Multi-Feed Sensor PCB Flat Cable (Receive)98
Chapter 4 Adjusting and Updating Settings as Required after Parts Replacement103
If You Replace the Main Pcb Assy103
- Installing Firmware (Sub Firmware, Panel Firmware, and Main Firmware)105
  - Checking Firmware Version105
  - Installing Firmware107
- Setting Serial Number108
- Setting Multi-Feed Sensor Threshold110
- OD Adjustment (Optical Density Learning)113
- Checking Operation after Repair118
If You Replace the Multi-Feed Sensor Pcb121
- Setting Multi-Feed Sensor Threshold122
- Checking Multi-Feed Function125
If You Replace the CCD Unit or Led Pcb Assy129
- OD Adjustment (Optical Density Learning)130
- Checking Operation after Repair135
Chapter 5 Service Functions138
Chapter 6 Wiring Diagram139
Chapter 7 Periodical Maintenance140
Periodical Maintenance Parts140
Appendix 1 Serial Numbering System141
Appendix 2 Installing Adjustment Tools142

Brother PDS-5000 - Service Manual

Table of Contents

Other manuals for Brother PDS-5000

Related product manuals