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Brother Style-40e User Manual

Brother Style-40e
196 pages
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Table of Contents

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Brother Style-40e Specifications

General IconGeneral
Stitches40
LightingLED
Free ArmYes
Bobbin TypeDrop-in
Needle ThreaderYes

Summary

GENERAL INFORMATION

CAUTION

Important safety precautions for repair and handling.

LIST of UPDATE RECORD

1 Outline of Mechanism

Main Mechanisms

Diagram showing the main mechanical parts and their arrangement.

Driveline

Diagrams illustrating the movement of needle bar and feed dog mechanisms.

Positions of electronic components

Diagrams showing the location of electronic parts on the front and rear covers.

Control system block diagram

Block diagram illustrating the flow of signals in the sewing machine's control system.

Operation of other electronic components

Explains the function of various buttons, sensors, and switches.

2 Basics of Disassembly/Assembly

Main parts (Disassembly)

Procedures for disassembling the main external and internal parts.

Electrical parts and motors (Disassembly)

Procedures for disassembling electrical components and motors.

Needle bar, presser mechanism / Upper shaft mechanism (Disassembly)

Procedures for disassembling the needle bar, presser, and upper shaft mechanisms.

Feed mechanism (Disassembly)

Procedures for disassembling the feed mechanism.

Bobbin winder mechanism (Disassembly)

Procedures for disassembling the bobbin winder mechanism.

Bobbin winder mechanism (Assembly)

Procedures for assembling the bobbin winder mechanism.

Feed mechanism (Assembly)

Procedures for assembling the feed mechanism.

Needle bar, presser mechanism / Upper shaft mechanism (Assembly)

Procedures for assembling the needle bar, presser, and upper shaft mechanisms.

Electrical parts and motors (Assembly)

Procedures for assembling electrical components and motors.

Main parts (Assembly)

Procedures for assembling the main external and internal parts.

3 Application of Disassembly/Assembly

Main parts (Disassembly)

Detailed disassembly steps for the main external and internal parts.

Electrical parts and motors (Disassembly)

Detailed disassembly steps for electrical components and motors.

Needle bar, presser mechanism / Upper shaft mechanism (Disassembly)

Detailed disassembly steps for needle bar, presser, and upper shaft mechanisms.

Bobbin winder mechanism (Disassembly)

Detailed disassembly steps for the bobbin winder mechanism.

Feed and rotary module (Disassembly)

Detailed disassembly steps for the feed and rotary module.

Needle-presser module (Disassembly)

Detailed disassembly steps for the needle-presser module.

Main parts (Assembly)

Detailed assembly steps for the main external and internal parts.

Electrical parts and motors (Assembly)

Detailed assembly steps for electrical components and motors.

Needle bar, presser mechanism / Upper shaft mechanism (Assembly)

Detailed assembly steps for needle bar, presser, and upper shaft mechanisms.

Bobbin winder mechanism (Assembly)

Detailed assembly steps for the bobbin winder mechanism.

Feed and rotary module (Assembly)

Detailed assembly steps for the feed and rotary module.

Needle-presser module (Assembly)

Detailed assembly steps for the needle-presser module.

4 Adjustment

Starting test mode/Starting and stopping operation

Instructions on how to enter and operate the machine's test modes.

Timing belt tension

Procedure to adjust the tension of the timing belt for optimal performance.

Motor belt tension

Procedure to adjust the tension of the motor belt for proper operation.

Upper thread tension

Method for adjusting the upper thread tension using a tension gauge.

Left base line needle drop

Adjustment procedure for needle drop position in the left base line.

Rotary hook unit position

Procedure to adjust the position of the rotary hook unit for correct timing.

Needle clearance left/right

Adjustment for ensuring proper left/right clearance between needle and rotary hook.

Needle bar rising

Procedure to adjust the needle bar's rising height relative to the hook point.

Needle bar height

Method for setting the correct height of the needle bar.

Clearance between needle and rotary hook point

Adjustment for proper clearance between needle and rotary hook point.

Needle threader

Procedure for adjusting the needle threader mechanism.

Presser bar height and parallelism

Adjusting the presser bar height and ensuring its parallelism.

Feed forward/backward

Adjustment for feed dog movement in forward and backward directions.

Bobbin winder

Procedure for adjusting the bobbin winder for proper winding.

BH lever switch position

Adjusting the position of the BH lever switch for correct operation.

Needle and presser foot front/back position

Adjusting the front/back position of the needle and presser foot.

Front/back and left/right position of feed dog

Adjusting the feed dog's position horizontally and vertically.

Feed dog height

Procedure for setting the correct height of the feed dog.

Inner rotary hook bracket position

Adjusting the position of the inner rotary hook bracket.

Inner rotary hook assy. (lower thread) tension

Adjusting the tension of the lower thread in the inner rotary hook assembly.

5 Failure Investigation for Electronic Parts

Error message list

List of error messages and their probable causes.

Error message is displayed

Step-by-step troubleshooting for specific error messages.

Power does not come on

Troubleshooting steps when the machine does not power on.

Pulse motor does not return to initial position

Steps to diagnose and fix pulse motor initial position issues.

Pattern cannot be selected

Troubleshooting steps when patterns cannot be selected.

Main motor does not rotate

Troubleshooting guide for when the main motor fails to rotate.

Main motor rotation is not normal

Diagnosing and resolving issues with abnormal main motor rotation.

Pattern cannot be sewn correctly

Troubleshooting steps for incorrect pattern sewing.

Button hole cannot be sewn correctly

Diagnosing and fixing issues with buttonhole sewing.

Operation button does not work

Troubleshooting when operation buttons are unresponsive.

Does not operate when the foot controller is used

Steps to take when the machine doesn't respond to the foot controller.

Bobbin thread cannot be wound on the bobbin

Troubleshooting for problems with bobbin thread winding.

LED lamp does not light

Steps to diagnose why the LED lamp is not illuminating.

LCD is not normal

Troubleshooting procedures for an abnormal LCD display.

Buzzer does not sound

Steps to diagnose when the buzzer fails to produce sound.

6 Special Instructions of Wiring

Needle bar / Presser module wiring

Wiring instructions for the needle bar and presser module.

Power supply unit wiring

Wiring instructions for the power supply unit.

Front cover wiring

Wiring instructions for the front cover components.

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