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GS-X Series
Brunswick GS-X Series User Manual
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Operations & S
er
vice Manual
GS
-
X P
ins
et
ter wit
h
Adv
anced (
C
E) Guarding
March 20
1
7 / 4
7
-9
027
48-
00
0
2
Table of Contents
Table of Contents
3
Safety Alerts
5
Notes & Warnings
5
Safety Notice to Users of this Manual
6
Pinsetters Equipped with Safety Power Controllers
7
Specialist Personnel
7
General Safety Information and Protective Measures
7
Tests Performed before the First Commissioning
8
Functional Checks of the Protective Devices
8
Care and Maintenance
10
Safety Guidelines for GS-Series Pinsetters
11
Machine Guards
13
GS Safetty Mirror
15
Safety Power Controller
16
Pinsetter Power-Up Procedure - Safety Controller
18
Pinsetter Restart Procedure - Safety Controller
18
Pinsetter Status Light / Machine Power on Sequence
19
Software Version 4.9.08 and Prior
19
Software Version 4.9.09 and Later
19
Pinsetter Access Points
20
Work Areas
21
Area 1 - Floor
21
Area 2 - Ball Accelerator Platform
21
Area 3 - Standing Platforms
24
Area 4 - Pindeck
25
Area 5 - Distributor
26
Stopping Machine in MID-Cycle
27
Clearing Error Codes and Correcting Pinsetter Stops
28
Clearing Pins Jammed in Distributor
29
Clearing an Elevator Jam
30
Removing Pin(S) from under the Sweep
31
Correcting Ball Return Stops
32
Machine Cleaning
33
Cleaning the Transport Band
33
Cleaning the Distributor Belts
34
Section 1: Operations
35
Overview
37
Pinsetter Orientation
37
Section 1: Operations
37
Pinsetter Description
38
Ball Pit
38
Ball Cushion
39
Transport Band
40
Ball Accelerator
41
Pin Elevator
43
Distributor
46
Setting Table
50
Sweep Wagon
59
Drive Frame
64
Section 2: Electrical - Switches, Solenoids and Motors
67
Section 2: Electrical - Switches, Solenoids and Motors
69
Switches
69
Error Code "A" Switch
70
Error Code "B" Switch
70
Error Code "C" Switch
70
Error Code "D" Switch
70
Elevator Control Switch (EC)
71
Error Code "EC" Switch
71
Switch "G
72
Error Code "G" Switch
72
Mechanic's Rear Control Switches (Standard on Pinsetters)
73
Mechanic's Remote Display (Optional on Pinsetters)
74
Out-Of-Range Switch
75
Error Code "OOR" Switch
75
Pin Holder Switches
76
Error Codes - Pin Loading and Detecting
76
ST Switch
77
Sweep Motor Switch (SM)
78
Error Codes "SM" Switch
78
TS-1 Switch
79
Error Code
79
TS-2 Switch
80
Error Code
80
Pin Count Switch
81
Error Code
81
Emergency off Switches (Base and Fixed Guards)
82
Switches "A", "B", "C" and "D
70
Solenoids
83
Ball Door Solenoid
85
Sweep Release Solenoid
86
Stroke Limiter Solenoid
87
Spotting Tong Solenoid
88
Pin Holder Solenoids
89
Shark Solenoid
90
Motors
91
Distributor Motor
91
Sweep Motor
91
Ball Accelerator Motor
92
Section 3: Nexgen Electronics
93
General Information
95
Section 3: Nexgen Electronics
95
Nexgen Controller Box
97
Left Side (Pinsetters with Advanced Guards)
97
Right Side (Pinsetters with Advanced Guards)
99
Bottom (All Nexgen Controller Boxes)
101
Internal
103
I/O Pcbs
104
Cpu Pcb
105
High Voltage PCB
108
Machine Setup
110
LCD Display/User Interface
110
Diagnostic Modes
117
Trouble Diagnostics
117
Contact Closure Diagnostics (Switch Diagnostics)
117
Machine Cycle Diagnostics
117
Using the Diagnostics
118
Contact Closure Diagnostics (Switch Diagnostics)
118
Machine Cycle Diagnostics
119
Related Electronics
122
Ball Detect - Photocell Triggering
122
Foul Detect
123
Reset Button
123
Safety Power Controllers
123
Safety Power Controller (Version I and II)
123
Safety Controller Codes - Version I and II
125
Safety Power Controller (Version III)
126
Safety Controller Codes - Version III
128
Pinsetter Power-Up Procedure - Version III Safety Controller
129
Pinsetter Restart Procedure - Version III Safety Controller
129
Cables and Wiring
132
Cable Connections
132
Section 4: Pinsetter Cycles
151
General Information
153
Section 4: Pinsetter Cycles
153
Cycles
157
First Ball - Strike Cycle
159
First Ball - Standing Pins Cycle
161
First Ball - Short Cycle
163
First Ball - Out-Of-Range
165
First Ball - Foul
167
Second Ball - Single Detect
169
Second Ball - Double Detect
171
Second Ball - Out-Of-Range
173
Section 5: Adjusments
175
Ball Detect Adjustment
177
Section 5: Adjusments
177
Transport Band Tension Adjustment
179
Transport Band Drive Belt Tension Adjustment
181
Ball Cushion Adjustment
182
Front Position
182
Side Position
183
Ball Cushion Shock Absorber Adjustment
184
Ball Door Adjustment
185
Ball Door Locking Adjustment
186
Ball Accelerator Flat Belt Tension & Alignment Adjustment
187
Flat Belt Tension
187
Belt Alignment
188
Pin Feed Deflector Adjustment
189
Elevator Shovel Cam Adjustment
190
Elevator Drive Belt Tension Adjustment
191
Pin Count Switch Adjustment
192
Shark Adjustment
193
Pin Station Adjustment
195
Pin Overflow Socks
196
Setting Table Levelness Adjustment
197
Switch Cluster Cam Timing
199
Raised Position Measurement
201
Lower Position Measurement
202
Position Adjustment
203
Distributor Position
206
Pin Deck Position
206
Pin Position Adjustment
207
Side to Side
207
Forward/Backward
208
Pin Detection Height Adjustment
210
Stroke Limiter Plate Adjustment
212
TS1 Actuator Arm Adjustment
213
Pin Holder Swing Shaft's Latch Hook/Horizontal Stop Bolt Adjustment
214
Spotting Tong Drive Adjustment
215
Sweep Wagon Roller Adjustment
216
Sweep Board Height Adjustment
218
Distributor Drive Belt Adjustment
220
Sweep Board Gutter Adapter Adjustment
220
Chain Adjustments
221
Drive Motors
221
Elevator
222
Gear Adjustment - General
223
Switch Adjustment - General
223
Section 6: Troubleshooting
225
Section 6: Troubleshooting
227
Bowling in Progress
227
Pinsetter Clearing Procedure after Stop
227
Cable Repair
231
Error Codes Description and Causes
232
Problem/Cause/Corrective Action
237
Section 7: Preventative Maintenance
247
Section 7: Preventative Maintenance
249
1 Inspection (and Correcting any Problem Found)
249
2 Cleaning
249
General Information
249
3 Lubricating
250
Oiling
250
Proper Lubricants
250
Materials Required for Preventive Maintenance
251
Sub-Assembly Preventive Maintenance Inspection
251
Elevator Assembly
251
Ball Accelerator Assembly
252
Ball Cushion and Pit Curtain
252
Transport Band Assembly
252
Setting Table Assembly
253
Sweep Wagon Assembly
253
Drive Frame Assembly
254
Administration and Organization
255
Electrical
255
Power Ball Lift
255
Distributor Assembly
256
Main Frame Assembly
256
Detailed Maintenance Schedule
258
Daily Maintenance
258
Fixed Schedule Items
258
Variable Schedule Items
258
Weekly Maintenance
258
Monthly Maintenance
259
Quarterly Maintenance
259
Annual Maintenance
260
Semi-Annual Maintenance
260
Lubrication
261
Monthly
261
Pin Shovel Shafts, Rollers and Elevator Chains
261
Pin Holder Swing Shafts
262
Ball Door
263
Ball Door Button Shaft
264
Ball Door Locking Mechanism
264
Drive Chains
265
Quarterly
265
Setting Table Pinion Gears
265
Sweep Release Chain
266
Sweep Release Mechanism
266
Distributor Spur Gears
267
Spotting Tong Clutch Gear Cluster
267
Gear Cluster Pivot Lever Plate
268
Spotting Tong Square Shaft and Bevel Gears
268
Hydraulic Shock Absorber Bushing
269
Front Distributor Shaft and Idler Gears
270
Spotting Tong Drive Gears
270
Sweep Attenuator
271
Sweep Drive's Bushings
271
Sweep Wagon Link Bearings
272
Sweep Wagon Roller Shafts
272
Stroke Limiter Shock Absorber
273
Sweep Release Pivot Bearing
273
Shark Switch Gears
274
Semi-Annual
274
Motor Mounting Brackets Shafts
274
Pin Station Assembly
275
Transport Band Frame Rollers
275
Pin Holders
276
Setting Table Swing Shaft Roller
277
Annual
278
Ball Cushion Bushings
278
Maintenance Forms
279
Error Codes
281
GS Series Pinsetter Weekly Report
282
GS Series Pinsetter Monthly Report
283
Section 8: Servicing
285
Manually Raising or Lowering Setting Table
287
Section 8: Servicing
287
Changing Setting Table V-Belt
288
Setting Table Assembly Removal
288
Clearing Pins Jammed in Distributor
290
Stopping Machine in MID-Cycle
290
Round Belt Repair and Replacement
291
Welding Round Belts
291
Changing Spotting Tongs
293
Spotting Tong Clutch and Shaft Removal Procedure
295
Spotting Tong Clutch and Shaft Reinstallation
296
Changing Motors
297
Motor Removal
297
Motor Pulley
298
Motor Pulley Installation
298
Motor Pulley Removal
298
Chain Repair or Replacement
301
Chain Repair
301
Chain Replacement
302
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Brunswick GS-X Series Specifications
General
Brand
Brunswick
Model
GS-X Series
Category
Video Gaming Accessories
Language
English
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