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Bryant 582A Series User Manual

Bryant 582A Series
40 pages
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CONTENTS
Page
SAFETY CONSIDERATIONS ........................1
GENERAL ......................................1-3
RECEIVING AND INSTALLATION .................4-14
I. Step 1 Check Equipment ..................4
II. Step 2 Provide Unit Support ...............4
III. Step 3 Field Fabricate Ductwork ............4
IV. Step 4 Provide Clearances .................4
V. Step 5 Rig and Place Unit .................4
VI. Step 6 Connect Condensate Drain ..........7
VII. Step 7 Install Flue Hood ...................7
VIII. Step 8 Install Gas Piping ..................7
IX. Step 9 Install Duct Connections ...........10
X. Step 10 Install Electrical Connections ......11
PRE-START-UP ................................14,15
START-UP ....................................15-29
I. Check for Refrigerant Leaks .................15
II. Start Up Heating Section and
Make Adjustments .........................15
III. Start Up Cooling Section and
Make Adjustments .........................18
MAINTENANCE ................................29-32
I. Air Filter ..................................30
II. Evaporator Blower and Motor ................30
III. Flue Gas Passageways .....................30
IV. Combustion-Air Blower .....................30
V. Limit Switch ..............................30
VI. Burner Ignition ............................31
VII. Main Burners .............................31
VIII. Condenser Coil, Evaporator Coil, and
Condenser Drain Pan .......................31
IX. Condenser Fan ............................32
X. Electrical Controls and Wiring ...............32
XI. Refrigerant Circuit .........................32
XII. Gas Input .................................32
XIII. Evaporator Airflow .........................32
XIV. Metering Device Acutrol™ Device ..........32
XV. Liquid Line Strainer ........................32
TROUBLESHOOTING ...........................33-35
START-UP CHECKLIST ..........................CL-1
NOTE TO INSTALLER Beforetheinstallation,READTHESE
INSTRUCTIONS CAREFULLY AND COMPLETELY. Also,
make sure the Users Manual and Replacement Guide are
left with the unit after installation. The furnace is NOT to be
used for temporary heating of buildings or structures under
construction.
SAFETY CONSIDERATIONS
Installation and servicing of air-conditioning equipment can
be hazardous due to system pressure and electrical compo-
nents. Only trained and qualified personnel should install,
repair, or service air-conditioning equipment.
Untrained personnel can perform basic maintenance func-
tions of cleaning coils and filters. All other operations should
be performed by trained service personnel. When working on
air-conditioning equipment, observe precautions in the lit-
erature, tags and labels attached to the unit, and other safety
precautions that may apply.
Follow all safety codes. Wear safety glasses and work gloves.
Use quenching cloth for unbrazing operations. Have fire ex-
tinguisher available for all brazing operations.
WARNING:
Improper installation, adjustment, alter-
ation, service, maintenance, or use can cause carbon mon-
oxide poisoning, fire, or an explosion which can result
in personal injury or unit damage. Consult a qualified
installer, service agency, or gas supplier for informa-
tion or assistance. The qualified installer or agency must
use only factory-authorized kits or accessories when modi-
fying this product.
WARNING:
Before performing service or mainte-
nance operations on unit, turn off gas supply then unit
main power switch. Electrical shock could cause per-
sonal injury.
GENERAL
The 582A and 583A units (see Fig. 1) are fully self-contained,
combination Category I gas heating/electric cooling units de-
signed for outdoor installation. See Fig. 2 and 3 (pages 2,3)
for unit dimensions. All unit sizes have return and discharge
openings for both horizontal and downflow configurations, and
are factory shipped with all downflow duct openings covered.
Units may be installed on a rooftop, a cement slab, or di-
rectly on the ground (if permitted by local codes). See Fig. 4
for roof curb dimensions.
Fig. 1 Units 582A and 583A
(Shown with Accessory Wire Grille)
installation, start-up
and service instructions
SINGLE PACKAGE GAS HEATING/
ELECTRIC COOLING UNITS
582A
Sizes 018-060
583A
Sizes 024-060
1
1
2
to 5 Nominal Tons
Cancels: II 582A-18-1 II 582A-18-2
3/15/99
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Bryant 582A Series Specifications

General IconGeneral
BrandBryant
Model582A Series
CategoryGas Heater
LanguageEnglish

Summary

Safety Considerations

General Unit Information

Receiving and Installation

Step 1: Check Equipment

Inspect unit for shipping damage and verify all items against shipping list.

Step 2: Provide Unit Support

Install unit on a roof curb, slab, or ground mount, ensuring proper support.

Step 3: Field Fabricate Ductwork

Secure ducts to curb or structure and insulate external ductwork.

Step 4: Provide Clearances

Ensure adequate clearances for operation, ventilation, and combustion.

Step 5: Rig and Place Unit

Rig unit using spreader bars or crate top, ensuring it is level.

Pre-Start-Up Procedures

Unit Inspections

Inspect for shipping damage, wiring, coil fins, and refrigerant leaks.

Start-Up Procedures

Check for Refrigerant Leaks

Locate and repair refrigerant leaks, charge unit using proper procedures and tools.

Start-Up Heating Section

Check heating control operation, gas input, and burner flame. Make adjustments.

Start-Up Cooling Section

Checking Cooling Control Operation

Verify proper operation of blower, compressor, and fan during cooling cycle.

Refrigerant Charge and Airflow

Refrigerant Charge Adjustment

Evaluate and adjust refrigerant charge based on superheat and pressure readings.

Indoor Airflow Adjustments

Adjust blower motor speed for optimal airflow based on heating/cooling needs.

Maintenance Procedures

Air Filter and Blower System

Inspect and clean air filter, blower wheel, and motor for optimal performance and efficiency.

Heating System Components

Inspect and clean flue passageways, blower, burners, and limit switch. Check ignition.

Cooling System Components

Clean coils, drain pan, and check condenser fan for proper cooling operation.

Electrical and Refrigerant Systems

Inspect electrical connections, wiring, and refrigerant tubing for leaks or issues.

Troubleshooting

Cooling Symptoms and Remedies

Troubleshooting guide for common cooling system symptoms, causes, and remedies.

Heating Symptoms and Remedies

Troubleshooting guide for common heating system symptoms, causes, and remedies.

LED Troubleshooting

Interpreting Error Codes

Interprets LED error codes for diagnosing unit faults and failures.

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