California 8010ALFC - User Manual

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Overview

Function Description
Important Technical Specifications
Usage Features
Maintenance Features

This document is an owner's manual for the California Air Tools 8010ALFC Ultra Quiet & Oil Free Air Compressor.

Function Description:

The California Air Tools 8010ALFC is an ultra-quiet and oil-free air compressor designed for various applications where a clean, oil-free air supply is essential. It features a compact structure, stable performance, high airflow rate, and ease of operation and maintenance. The motor directly drives the pistons and is capable of functioning without lubrication for extended periods. This makes it suitable for situations where oil in the airflow is a concern, such as powering sensitive air tools or applications requiring clean air.

Important Technical Specifications:

Model: 8010ALFC
Horsepower (HP): 1.0 HP
Airflow (CFM):
- 4.00 CFM @ 40 PSI
- 3.00 CFM @ 90 PSI
Tank Size: 8.0 Gallon Aluminum Tank
Motor-Pump Type: Long Life Motor-Pump
Electrical Circuit: Nominal 120-V circuit, 60 Hz. The motor is thermally protected and will automatically restart when the protector resets. It requires a 3-wire extension cord with a 3-blade grounding plug.
Pressure Switch: Factory pre-set to shut off between 115-120 PSI and re-start between 85-90 PSI.
Grounding: The product must be grounded to reduce the risk of electric shock in the event of an electrical short circuit.
Dimensions/Weight: Not explicitly stated, but implied to be portable with wheels and a handle.

Usage Features:

Ultra Quiet & Oil Free: These are the primary distinguishing features, making it suitable for environments where noise reduction and clean air are critical.
Portability: Equipped with wheels and a handle for easy movement.
Easy Assembly: The manual provides clear instructions for installing the air filter and wheel kit.
Test Run Procedure: A detailed test run is outlined to ensure proper functioning before initial use, including checking pressure build-up and automatic shut-off.
Daily Operation: Instructions cover starting and shutting down the compressor, attaching air hoses, closing the drain valve, ensuring the air filter is attached, plugging into a power supply, and regulating airflow for air tools.
Continuous Running: The compressor should not exceed 1 hour of non-stop continuous running.
Compressor Location: Must be placed on a flat surface with an incline no greater than 15 degrees. A clear area of at least 2 feet of obstacle-free space surrounding and above the compressor is required for adequate airflow.
Clean Air Intake: It is crucial to operate the compressor in areas with clean air, free from water, precipitation, dust, or particulates, to prevent damage to the motor and ensure proper operation. The air filter must always be properly installed.
Extension Cords: Caution is advised when using extension cords. They should be no more than 25 feet (7.6 m) long and at least 14 gauge. Only 3-wire extension cords with a 3-blade grounding plug should be used. Undersized or excessively long cords can cause voltage drop, power loss, and motor overheating.
Safety Valve: The safety valve is used to release air from the tank during the test run and shutdown procedures.
Regulator Knob: Allows for adjustment of the output air pressure to suit the requirements of the air tool being used.

Maintenance Features:

Draining the Air Tank: Essential for preventing moisture buildup, rust, and corrosion. The frequency depends on environmental conditions and operating time, typically every 1 to 2 days. The procedure involves placing the compressor over a container and slowly opening the drain valve.
Cleaning or Changing the Air Filter: The air filter reduces noise and prevents particulates from entering the compressor. It should be cleaned or replaced regularly when clogged, as clogging reduces air intake capabilities and performance. The process involves opening the lid, removing the element, and blowing off or brushing off dirt and dust.
Testing for Leaks: All connections should be tight. Small leaks can reduce performance. Soapy water can be sprayed on suspected leak areas; bubbles indicate a leak, and the broken part should be replaced.
Cleaning the Compressor: Items should be cleaned with a soft brush or a moistened cloth using a biodegradable solvent. Flammable liquids like gasoline or alcohol should not be used. Keeping parts clean from dirt and dust ensures better performance.
Storage: Before prolonged storage, the power supply should be turned off, the power cord disconnected and wrapped, the relief valve pulled to release tank pressure, water drained from the tank, and the compressor cleaned and covered to protect it from dust and moisture. No items should be stacked or stored on or around the compressor to prevent damage.
Troubleshooting Guide: The manual includes a comprehensive troubleshooting section to address common issues such as pressure drop, unloader valve leaks, motor not starting or overheating, noisy operation, failure to reach maximum pressure, reduced air supply, and the motor pump unit not stopping. Possible causes and solutions are provided, often recommending contacting customer support for more complex issues.
Warranty: A limited warranty is provided for California Air Tools Inc. air compressors, covering parts and labor for 1 year for both non-commercial/non-rental and commercial/rental use, starting from the date of retail purchase. The warranty does not cover improper setup, lack of maintenance, accident, abuse, abnormal operating conditions, unauthorized repairs, use outside recommended conditions, normal wear, or acts of God.
Service and Parts: Customers are advised to contact California Air Tools Customer Service for service inquiries and parts, providing model and serial numbers, and a description of the trouble. "How-to" videos are also available on the company website for setup, operation, and maintenance.