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Cambridge Engineering S400 - User Manual

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S-TM7-02-18
S400-S3200 REV. F
S-SERIES
DIRECT GAS-FIRED
INDUSTRIAL BLOW-THRU
®
SPACE HEATER
TECHNICAL MANUAL
mWARNING:
Improper installation, adjustment, alteration, service or maintenance can cause property dam-
age, injury or death. Read the installation, operating, and maintenance instructions thoroughly
before installing or servicing this equipment.
FOR YOUR SAFETY
The use and storage of gasoline or other flammable vapors and liquids in open containers in
the vicinity of this appliance is hazardous.
FOR YOUR SAFETY
If you smell gas:
1. Open windows.
2. Don’t touch electrical switches.
3. Extinguish any open flame.
4. Immediately call your gas supplier.
®
90.1
ASHRAE
ASHRAE
COMPLIANT
COMPLIANT
Made in the USA
®

Questions and Answers

  • T
    Trevor WheelerAug 5, 2025
    How to troubleshoot no blower operation in Cambridge Engineering S400?
    • P
      pamelahallAug 5, 2025
      If the Cambridge Engineering Heater blower isn't running, first ensure the unit isn't in reset by turning it OFF and then ON again. Check that the heater disconnect is ON. Verify the mode selector switch on the RCS is in the correct mode and adjust the operating thermostat if needed. Make sure the blower service switch is in the REMOTE position. Examine the control and Class 2 transformers, checking the disconnect, supply fusing, and supply voltage. Also, inspect the multi-functional PC board, checking the voltage in the RCS. Other potential causes include the damper motor (adjust damper stroke), motor protection/starter/motor (check primary power source or replace starter), blower (replace bearings), or belts (tighten belts).
  • P
    Patricia DeanAug 9, 2025
    What to do if Cambridge Engineering S400 Heater modulating valve does not modulate and runs on continuous high fire?
    • D
      Desiree WoodAug 10, 2025
      If the Cambridge Engineering Heater's modulating valve is stuck on continuous high fire, try reinstalling the wire on the amplifier (A1014, A1044, or AD1014). You might also need to clean the Discharge Air Temperature Sampling Tube for the discharge temperature sensor (TS114J or TS144). For Series 44 models, replace the space temperature selector if resistance exceeds specified values (7,000 ? for T244; 5,500 ? for TS244; or 2,250 ? for TD244). For Series 14, recalibrate or replace the space thermostat. If using a remote heat adjust (TD114 or CEI 4175-0-960), replace it if resistance between terminals 1 and 3 is less than 6,000 ?.
  • S
    santiagojamesAug 13, 2025
    What to do if Cambridge Engineering S400 Heater blower runs, but there is no heat and flame safety relay locks out?
    • M
      murphylindaAug 14, 2025
      If the blower runs but the Cambridge Engineering Heater doesn't heat and the flame safety relay locks out, start by checking the igniter current. Also, check the gas supply for low or no gas pressure using the high or low gas pressure switches. Inspect the gas valve, verifying the FSR output to the R1 relay during ignition. Finally, adjust the minimum fire on the modulating valve.
  • D
    Dennis YoungAug 17, 2025
    Why Cambridge Engineering S400 blower runs, unit heats, but will not cycle off?
    • J
      Jesus ClarkAug 17, 2025
      If the Cambridge Engineering Heater blower runs, the unit heats, but it won't cycle off, first check the thermistor wiring and consider replacing the thermistor for the operating thermostat. Ensure the burner service switch is in the REMOTE position. Inspect the auxiliary circuit wiring and contacts. Consider reviewing the control system's operational characteristics to ensure proper understanding.
  • S
    Stephanie KellyAug 22, 2025
    What to do if Cambridge Engineering S400 modulating valve does not modulate and runs on continuous low fire?
    • E
      Emily GilmoreAug 22, 2025
      If the Cambridge Engineering Heater's modulating valve is stuck on continuous low fire, start by checking for a short in the modulating valve coil using the Class 2 transformer. If the valve coil resistance is less than 40 ? or greater than 85 ?, replace it. With the wire removed from terminal 3 of the amplifier, replace the amplifier if the valve voltage doesn't exceed 18 Volts DC. Replace the discharge temperature sensor (TS114J or TS144) if the resistance at terminals 1 and 2 on TS114J is less than 8,000 ?. Also, replace the space temperature selector (T244 or TS244/TD244) if the resistance is less than 5,000 ? for the T244, 3,500 ? for the S244, or 1,950 ? for the TD244.
  • D
    David WhiteAug 27, 2025
    What to do if Cambridge Engineering Heater blower runs, but there is no heat and flame safety relay doesn’t lock out?
    • B
      Brian MillerAug 27, 2025
      If the Cambridge Engineering Heater blower is running but there's no heat and the flame safety relay isn't locking out, first, ensure the mode selector switch is in the HEAT position. Then, check that the burner service switch is in the REMOTE position. After that, check the voltage in the RCS using the multi-functional PC board. You may also need to reverse the motor direction on the airflow switch. Finally, check the wiring of the flame safeguard relay.
  • A
    Ashley DavisAug 31, 2025
    How to fix erratic or pulsating flame in Cambridge Engineering Heater?
    • M
      Mrs. Sarah CampbellAug 31, 2025
      To address an erratic or pulsating flame in your Cambridge Engineering Heater, start by enlarging the vent piping size or reducing the vent piping length for the high-pressure regulator. Then, adjust the sensitivity control dial on the amplifier counter-clockwise. For the space temperature selector (T244 or TS244/TD244) and remote heat adjust (TD114 or CEI 4175-0-960), use shielded, twisted pair wiring.

Summary

HAZARD SUMMARY

Hazard Identification

Explains the meaning of warning, caution, and note symbols.

INSTALLATION INSTRUCTIONS

ROOF TOP MOUNTING - CURB; STAND; RAIL

THRU WALL MOUNTING

ROOF TOP; THRU WALL MOUNTING

VERTICAL INDOOR MOUNTING

VERTICAL OUTDOOR MOUNTING

GAS PIPING INSTALLATION

ELECTRICAL WIRING INSTALLATION

START-UP INSTRUCTIONS

Start-Up Procedure Overview

A comprehensive list of steps for initiating heater operation.

START-UP PROCEDURE - INITIAL CHECKS

Visual Inspection and Voltage Verification

Checking equipment for damage and verifying electrical supply voltage.

Gas Pressure and Blower Checks

Verifying gas pressure and blower rotation and amp draw.

Burner Manifold Pressure Adjustment

Procedure for adjusting the burner manifold pressure.

START-UP PROCEDURE - ADJUSTMENTS

Minimum Fire Adjustment

Setting the minimum fire rate for proper burner operation.

Calibration Check

Verifying and adjusting temperature control system settings.

START-UP PROCEDURE - LEAK CHECKS

Gas Train Leak Check

Testing the gas train for leaks using a leak detector solution.

Final Heater Preparation

Final steps before operating the heater, including control settings.

START-UP PROCEDURE - FINAL CHECKS

Gas Valve Leak Check

Checking the gas valve seat for tightness and leaks.

Final Heater Preparation Steps

Completing final checks for control systems and wiring.

START-UP PROCEDURE - CONTROLS

Remote Control Station Check

Verifying proper operation of the remote control station.

Calibration Procedures

Detailed steps for calibrating control systems like EDL.

CONTROL SYSTEM CALIBRATION

EDSM;TP Control Systems Calibration

Adjusting amplifier and sensor for EDSM/TP systems.

EDR Control Systems Calibration

Steps for calibrating EDR control systems using RHA.

OPERATING INSTRUCTIONS

Operating Sequence Overview

Flowchart illustrating the heater's operational sequence.

Heating Mode

How the heater operates in heating mode.

ELECTRONIC THERMOSTAT (OET)

SETTING TEMPERATURES AND CALIBRATION

TSS CONTROLLER OPERATION

TSS CONTROLLER SCHEDULING

TEMPERATURE CALIBRATION

MAINTENANCE INSTRUCTIONS

MECHANICAL COMPONENT MAINTENANCE

GAS VALVE AND GAS TRAIN MAINTENANCE

TROUBLESHOOTING GUIDE - BLOWER ISSUES

No Blower Operation

Diagnosing and correcting issues with no blower operation.

Blower Runs, No Heat

Troubleshooting scenarios where the blower runs but there's no heat.

TROUBLESHOOTING GUIDE - IGNITION AND HEAT ISSUES

Blower Runs, No Heat, Relay Lockout

Diagnosing issues when the blower runs but the flame relay locks out.

Blower Runs, No Heat, Relay Locks Out

Troubleshooting scenarios for blower operation with no heat and relay lockout.

TROUBLESHOOTING GUIDE - FLAME AND SHORT CYCLING

Flame Safety Relay Lockout

Addressing problems where the flame safety relay locks out.

Short Cycling Issues

Diagnosing and resolving short cycling without reset.

TROUBLESHOOTING GUIDE - LIMITS AND CONTROL FAILURES

High Limit Tripped

Corrective actions for a tripped high limit switch.

Unit Will Not Cycle Off

Diagnosing why the unit doesn't cycle off after heating.

TROUBLESHOOTING GUIDE - MODULATING VALVE

Modulating Valve Not Modulating (Continuous High Fire)

Troubleshooting when the valve operates continuously at high fire.

TROUBLESHOOTING GUIDE - FLAME AND LOW FIRE

Modulating Valve Not Modulating (Continuous Low Fire)

Diagnosing issues with the modulating valve at continuous low fire.

Erratic or Pulsating Flame

Identifying causes and solutions for an erratic flame.

DAMPER MOTOR REPLACEMENT AND ADJUSTMENT

WIRING DIAGRAMS - EDL Controls

WIRING DIAGRAMS - EDSM Controls

WIRING DIAGRAMS - EDR Controls

ELECTRICAL CONNECTION DIAGRAM

GAS TRAIN DRAWINGS - Under 400 MBH

GAS TRAIN DRAWINGS - Over 400 MBH Low Pressure

GAS TRAIN DRAWINGS - Over 400 MBH High Pressure

GAS CONTROL SYSTEMS

HEATER COMPONENTS AND GAS CONTROLS

ANSI;ASHRAE;IESNA STANDARD 90.1 COMPLIANCE

Compliance Requirements for Heaters

Specific requirements for Cambridge heaters to meet the standard.

Cambridge Engineering S400 Specifications

General IconGeneral
BrandCambridge Engineering
ModelS400
CategoryHeater
LanguageEnglish

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