EasyManua.ls Logo

Cambridge Engineering S400 - User Manual

Default Icon
78 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
S-TM7-02-18
S400-S3200 REV. F
S-SERIES
DIRECT GAS-FIRED
INDUSTRIAL BLOW-THRU
®
SPACE HEATER
TECHNICAL MANUAL
mWARNING:
Improper installation, adjustment, alteration, service or maintenance can cause property dam-
age, injury or death. Read the installation, operating, and maintenance instructions thoroughly
before installing or servicing this equipment.
FOR YOUR SAFETY
The use and storage of gasoline or other flammable vapors and liquids in open containers in
the vicinity of this appliance is hazardous.
FOR YOUR SAFETY
If you smell gas:
1. Open windows.
2. Don’t touch electrical switches.
3. Extinguish any open flame.
4. Immediately call your gas supplier.
®
90.1
ASHRAE
ASHRAE
COMPLIANT
COMPLIANT
Made in the USA
®

Questions and Answers

Summary

HAZARD SUMMARY

Hazard Identification

Explains the meaning of warning, caution, and note symbols.

INSTALLATION INSTRUCTIONS

ROOF TOP MOUNTING - CURB; STAND; RAIL

THRU WALL MOUNTING

ROOF TOP; THRU WALL MOUNTING

VERTICAL INDOOR MOUNTING

VERTICAL OUTDOOR MOUNTING

GAS PIPING INSTALLATION

ELECTRICAL WIRING INSTALLATION

START-UP INSTRUCTIONS

Start-Up Procedure Overview

A comprehensive list of steps for initiating heater operation.

START-UP PROCEDURE - INITIAL CHECKS

Visual Inspection and Voltage Verification

Checking equipment for damage and verifying electrical supply voltage.

Gas Pressure and Blower Checks

Verifying gas pressure and blower rotation and amp draw.

Burner Manifold Pressure Adjustment

Procedure for adjusting the burner manifold pressure.

START-UP PROCEDURE - ADJUSTMENTS

Minimum Fire Adjustment

Setting the minimum fire rate for proper burner operation.

Calibration Check

Verifying and adjusting temperature control system settings.

START-UP PROCEDURE - LEAK CHECKS

Gas Train Leak Check

Testing the gas train for leaks using a leak detector solution.

Final Heater Preparation

Final steps before operating the heater, including control settings.

START-UP PROCEDURE - FINAL CHECKS

Gas Valve Leak Check

Checking the gas valve seat for tightness and leaks.

Final Heater Preparation Steps

Completing final checks for control systems and wiring.

START-UP PROCEDURE - CONTROLS

Remote Control Station Check

Verifying proper operation of the remote control station.

Calibration Procedures

Detailed steps for calibrating control systems like EDL.

CONTROL SYSTEM CALIBRATION

EDSM;TP Control Systems Calibration

Adjusting amplifier and sensor for EDSM/TP systems.

EDR Control Systems Calibration

Steps for calibrating EDR control systems using RHA.

OPERATING INSTRUCTIONS

Operating Sequence Overview

Flowchart illustrating the heater's operational sequence.

Heating Mode

How the heater operates in heating mode.

ELECTRONIC THERMOSTAT (OET)

SETTING TEMPERATURES AND CALIBRATION

TSS CONTROLLER OPERATION

TSS CONTROLLER SCHEDULING

TEMPERATURE CALIBRATION

MAINTENANCE INSTRUCTIONS

MECHANICAL COMPONENT MAINTENANCE

GAS VALVE AND GAS TRAIN MAINTENANCE

TROUBLESHOOTING GUIDE - BLOWER ISSUES

No Blower Operation

Diagnosing and correcting issues with no blower operation.

Blower Runs, No Heat

Troubleshooting scenarios where the blower runs but there's no heat.

TROUBLESHOOTING GUIDE - IGNITION AND HEAT ISSUES

Blower Runs, No Heat, Relay Lockout

Diagnosing issues when the blower runs but the flame relay locks out.

Blower Runs, No Heat, Relay Locks Out

Troubleshooting scenarios for blower operation with no heat and relay lockout.

TROUBLESHOOTING GUIDE - FLAME AND SHORT CYCLING

Flame Safety Relay Lockout

Addressing problems where the flame safety relay locks out.

Short Cycling Issues

Diagnosing and resolving short cycling without reset.

TROUBLESHOOTING GUIDE - LIMITS AND CONTROL FAILURES

High Limit Tripped

Corrective actions for a tripped high limit switch.

Unit Will Not Cycle Off

Diagnosing why the unit doesn't cycle off after heating.

TROUBLESHOOTING GUIDE - MODULATING VALVE

Modulating Valve Not Modulating (Continuous High Fire)

Troubleshooting when the valve operates continuously at high fire.

TROUBLESHOOTING GUIDE - FLAME AND LOW FIRE

Modulating Valve Not Modulating (Continuous Low Fire)

Diagnosing issues with the modulating valve at continuous low fire.

Erratic or Pulsating Flame

Identifying causes and solutions for an erratic flame.

DAMPER MOTOR REPLACEMENT AND ADJUSTMENT

WIRING DIAGRAMS - EDL Controls

WIRING DIAGRAMS - EDSM Controls

WIRING DIAGRAMS - EDR Controls

ELECTRICAL CONNECTION DIAGRAM

GAS TRAIN DRAWINGS - Under 400 MBH

GAS TRAIN DRAWINGS - Over 400 MBH Low Pressure

GAS TRAIN DRAWINGS - Over 400 MBH High Pressure

GAS CONTROL SYSTEMS

HEATER COMPONENTS AND GAS CONTROLS

ANSI;ASHRAE;IESNA STANDARD 90.1 COMPLIANCE

Compliance Requirements for Heaters

Specific requirements for Cambridge heaters to meet the standard.

Cambridge Engineering S400 Specifications

General IconGeneral
BrandCambridge Engineering
ModelS400
CategoryHeater
LanguageEnglish

Related product manuals