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General| Output Current | 500 A |
|---|---|
| Weight | 85 kg |
| Cooling System | Air-cooled |
| Welding Current Range | 30-500 A |
| Welding Method | MIG/MAG |
| Input Voltage | 400 V |
| Wire Diameter | 0.8 mm |
| Duty Cycle | 60% at 500 A |
| Welding Process | Steel, Stainless Steel, Aluminium |
Overview of the CR500 range medium frequency spot welders and their applications.
Details the components and voltage/frequency combinations available for the CR500 range welders.
Explains the components of the control panel including display, pressure regulator, and gauge.
Lists the weld programs available for use with the multi-function gun.
Describes the function and application of the C-tong for two-sided spot welding.
Details the X-tong's use for two-sided spot welding.
Locates and describes the name plate on the welder unit.
Emphasizes the importance of reading instructions for safe operation and individual responsibility.
Defines safety signs and general warnings to prevent injury and damage.
Details safety signs used on the equipment and their designated placement.
Explains cooling systems, overheat protection, and circuit breakers for welder safety.
Provides general tips and directions for installing the welder unit.
Instructs on checking the delivery contents and inspecting for transport damage.
Outlines the steps for assembling the welder, including mounting the gun holder.
Details the required voltage/frequency combinations and electrical connection procedures.
Provides guidelines for selecting and using extension cords with the welder.
Explains how to connect the CR500 range to a pneumatic air network.
Instructions for filling the water tank with antifreeze mixture for cooling.
Refers to section 4.6 for instructions on mounting the yoke and electrode for the C-tong.
Advises reading the manual and following manufacturer instructions before welding.
Provides brief steps for setting up the CR500 range welder for operation.
Details the procedure for powering on the welder unit and initial display status.
Explains how to set and verify the pneumatic air pressure for the welder.
Guides on selecting and setting various weld programs available on the welder.
Instructions on how to save custom welding settings for future use.
Details the procedure for loading previously saved custom welding settings.
Describes how to set up the weld program, including metal type and thickness.
Comprehensive guide on setting up and using the C-tong attachment.
Instructions on rotating the C-tong yoke for optimal reach during welding.
Guidance on changing electrodes for the C-tong to maintain weld quality.
Steps for replacing the C-tong yoke with different available options.
Information on preparing for OEM welding parameters on CR510 and CR530 models.
Overview of various applications and tools that can be used with the multi-function gun.
Procedure for using the multi-function gun to shrink bumps on metal sheets.
Instructions for using the multi-function gun to pull dents from vehicle sheets.
Guide for welding clip rivets using the multi-function gun.
Procedure for welding screws and ground screws using the multi-function gun.
Instructions for welding nuts onto metal sheets with the multi-function gun.
Details on performing stitch welding to create multiple welds in a row.
Steps for attaching various tools to the multi-function gun.
Ensures proper grounding of the workpiece when using tools with the welder.
Procedure for single-sided spot welding where two-sided is not feasible.
Information on connecting and using external accessories like an air puller.
Guides on customizing welder settings for user-specific needs.
Allows changing the C-tong trigger sequence from single to double function.
Tests the trigger function of the C-tong, multi-function gun, and air puller.
Enables testing the C-tong electrode pressure.
Lets the user select between current control or energy control modes.
Allows configuration of pre-heating pulse for User 1 settings.
Enables setting display units, pressure, and impedance calibration for User 2.
Guides on conducting tests to ensure weld nugget quality and sufficiency.
Lists conditions under which servicing should be referred to qualified personnel.
Discusses planning maintenance frequency based on usage and environment.
Specifies daily checks for C-tong, cables, and electrode condition.
Outlines regular tasks like cleaning fan filters and changing coolant.
Explains system messages like 'Service electrodes' and 'Duty cycle, fuses'.
Provides tables to help quickly identify and correct common welder faults and causes.
Details specific faults for the welder unit, their possible causes, and solutions.
Lists spare parts and their part numbers for the CR500 range welder unit.
Details spare parts and part numbers specific to the multi-function gun.
Lists spare parts and part numbers for the C-tong attachment.
Provides a list of spare parts and their part numbers for the X-tong.
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