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Car-O-Liner CMI 161 - User Manual

Car-O-Liner CMI 161
82 pages
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BRUGSVEJLEDNING
USER GUIDE
BETRIEBSANLEITUNG
GUIDE DE L’UTILISATEUR
BRUKSANVISNING
GUIDA PER L’UTILIZZATORE
GEBRUIKERSHANDLEIDING
YTTÖOHJE
GUÍA DE USUARIO
KEZELÉSI ÚTMUTA
PODRĘCZNIK UŻYTKOWNIKA
VOD K OBSLUZE
РУКОВОДСТВО ПОЛЬЗОВАТЕЛЯ
CMI 161
50115046 B Valid from 2017 week 29

Questions and Answers

  • J
    jennifer60Aug 13, 2025
    How to fix error codes E20-00, E20-02, E21-00, E21-06, E21-08 on Car-O-Liner Welding System?
    • J
      Joseph ChavezAug 13, 2025
      If your Car-O-Liner Welding System displays error codes E20-00, E20-02, E21-00, E21-06, or E21-08, it indicates that the control unit lacks the necessary software. To resolve this, download the appropriate software to an SD card, then insert the SD card into the control unit and power on the machine. If the issue persists, consider replacing the SD card.
  • H
    hmartinezAug 16, 2025
    What to do if Car-O-Liner Welding System displays E20-01 or E21-01 error?
    • D
      Donna CummingsAug 17, 2025
      If your Car-O-Liner Welding System shows errors E20-01 or E21-01, it means the SD card isn't formatted correctly. You need to format the SD card as FAT on a PC and then download the software to it. If problems continue, try replacing the SD card.
  • M
    Mr. Anthony Horn PhDAug 20, 2025
    Why Car-O-Liner Welding System shows errors E20-05, E20-06, or E21-03?
    • J
      Joanne HudsonAug 20, 2025
      If your Car-O-Liner Welding System is showing errors E20-05, E20-06, or E21-03, it means the software on the SD card is designed for a different type of control unit. To fix this, make sure you are using an SD card that has the correct software for your specific control unit.
  • W
    williamsjulieAug 25, 2025
    What does error E21-04 mean on Car-O-Liner Welding System?
    • M
      Mitchell RichardAug 25, 2025
      If your Car-O-Liner Welding System displays error code E21-04, it means that the welding program package on the SD card isn't compatible with your control unit. Make sure to use an SD card containing software specifically designed for your control unit.
  • T
    Tammy SchwartzAug 28, 2025
    How to resolve E20-03 E21-02 errors on Car-O-Liner Welding System?
    • L
      landryrebeccaAug 28, 2025
      If your Car-O-Liner Welding System displays errors E20-03 or E21-02, it indicates that the SD card contains multiple files with the same name. To fix this, delete the files from the SD card and then reload the software.
  • E
    Elizabeth Peters DVMAug 31, 2025
    What to do if Car-O-Liner Welding System displays E20-10 or E21-07 error?
    • H
      hilljoannaAug 31, 2025
      If your Car-O-Liner Welding System is showing errors E20-10 or E21-07, it indicates that the loaded file contains an error. Try re-inserting the SD card into the machine. If the problem continues, replace the SD card.
  • S
    Shannon NguyenSep 4, 2025
    What causes E20-04 error on Car-O-Liner Welding System?
    • M
      Martin CoxSep 4, 2025
      If your Car-O-Liner Welding System shows error E20-04, it means the control unit is trying to access more data than available in the memory. Try re-inserting the SD card, or replace it. If the issue continues, further assistance is needed.
  • Y
    youngcrystalSep 8, 2025
    Why does my Car-O-Liner Welding System show error E20-07?
    • C
      Christopher Williams Jr.Sep 8, 2025
      If your Car-O-Liner Welding System displays error E20-07, it means the internal copy protection is preventing access to the microprocessor. Try re-inserting the SD card into the machine. If the issue persists, further assistance is needed.

Summary

Safety Warnings

Installation and Use

Guidelines for installing and using the welding equipment safely.

Light and Heat Emissions

Protective measures against harmful light and heat emissions from the arc.

Smoke and Gases

Health hazards from welding smoke and gases and ventilation requirements.

Fire Hazard

Precautions to prevent fires caused by welding sparks and radiation.

Noise

Acoustic noise levels and precautions for users with pacemakers or hearing aids.

Dangerous Areas

Identification of hazardous zones, including rotating parts and working at heights.

Positioning of the Machine

Recommendations for safe placement of the welding machine to avoid tipping.

Lifting the Welding;Cutting Machine

Safety advice for lifting the welding machine to prevent back injuries.

Connection and Operation

Permissible Installation

Steps and requirements for the correct installation of the welding equipment.

Torch Adjustment (Dialog Torch)

How to adjust the current size with a Dialog torch.

Installing the TIG Torch

Instructions for connecting and installing the TIG torch.

Connection and Operation - Part 2

Inching

Function for feeding wire, used after wire changes.

Change of Wire Liner

Procedure for replacing the wire liner in the welding torch.

Selecting Welding Polarity

Instructions on how to reverse welding polarity for specific wire types.

Switch On, Press, Weld

Steps to switch on the machine, set parameters, and begin welding.

Software Reading

Procedure for reading and updating software using an SD card.

Special Functions

Calibration of Wire Feed Speed

Detailed steps for calibrating the wire feed speed of the welding machine.

Troubleshooting and Solution

Fault Symbols

Explanation of fault symbols and error codes used by the CMI 161.

Selected Error Codes

Details on specific error codes like E11-20 and E11-27.

Technical Data and Compliance

Technical Specifications

Key electrical and performance data for the CMI 161 welding machine.

EC Declaration of Conformity

Manufacturer's declaration of compliance with EU directives and standards.

Static Characteristic Graph

Graphical representation of the machine's voltage-current output.

Car-O-Liner CMI 161 Specifications

General IconGeneral
Welding Current Range30-160 A
Power Supply3-phase
Duty Cycle60% at 160A
Welding ProcessMIG/MAG
Input Voltage3 x 400 V

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