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Carbide 3D Shapeoko HDM - User Manual

Carbide 3D Shapeoko HDM
32 pages
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Shapeoko
GETTING STARTED GUIDE
HDM
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Summary

Welcome and Congratulations

Do Not Connect to Ethernet-Enabled Devices

Specific warning about connecting the machine to Ethernet-enabled devices, such as modems.

Software Requirements

Specifies the required version of Carbide Motion for the Warthog controller.

Warranty

Information about the machine's warranty coverage and where to find details.

Important Call-Outs

Explains the different types of call-outs (Warnings, Notes, Pro Tips) used in the guide.

Join the Carbide 3 D Community

Encourages users to join the online community for support and discussions.

Parts of the Shapeoko HDM

Important Safety Instructions

Eye Protection

Requirement for wearing safety glasses or goggles during operation.

Hearing Protection

Requirement for wearing earplugs or ear muffs to prevent hearing damage.

Respiratory Protection

Requirement for wearing a mask suitable for dust generated during cutting.

Clothing, Hair, and Jewelry

Precautions regarding clothing, hair, and jewelry that could get caught in the machine.

Machine Safety

General safety rules for operating the machine, including not reaching into the working envelope.

Operating the Chiller

Safety instructions for operating the chiller, including continuous operation with the spindle.

Shut Off Machine When Not in Use

Procedure for powering down the machine and its components after use.

Fire Prevention

Precautions to prevent fires, such as ensuring the chiller is on when the spindle is running.

Power Requirements

Information on electrical circuit requirements, recommending a 20A circuit.

End Mill Safety

Safety guidelines for handling end mills, ensuring they are sharp and securely held.

Debris Disposal

Guidelines for safely disposing of milling debris and dust, considering flammability.

Step 1: Unpack the Machine

Step 2: Install the Software

Carbide Motion

Instructions for downloading and installing the machine control software.

Carbide Create

Instructions for downloading and installing the 2D CAD/CAM software.

Step 3: Install the BitSetter HDM

Installing the BitSetter HDM

Step-by-step guide to physically install the BitSetter HDM on the Hybrid Table.

Step 4: Set Up the Chiller

Chiller Overview

Describes the CW-3000 chiller's function in circulating coolant for the spindle.

Setting Up the Chiller

Instructions for placing, filling, and connecting the chiller to the machine.

Step 5: Set Up the Spindle

Adjusting the Height of the Spindle (Optional)

Guide to adjust the spindle height within its mount for optimal positioning.

Step 6: Set Up the Electronics

Connecting the Electronics Cabinet

Steps to connect the electronics cabinet, Warthog controller, and computer adapter.

Step 7: Enable & Configure the BitSetter HDM

Setting Up the BitSetter HDM

Initial setup for the BitSetter HDM, including connecting and homing the machine.

Home the Machine

Steps to connect to and home the CNC machine using Carbide Motion.

Position the Spindle

Guide to position the spindle directly above the BitSetter HDM for configuration.

Enable the BitSetter HDM in Carbide Motion

Steps to enable the BitSetter HDM within the Carbide Motion software settings.

Set the Post Processor in Carbide Create

Instructions to set the correct post processor in Carbide Create for BitSetter compatibility.

Step 8: Control the Shapeoko HDM

Machine-Control Buttons

Overview of the physical control buttons on the front-right endplate.

Controlling the Shapeoko HDM

Step-by-step guide to operating the machine to run a project and perform toolchanges.

Shapeoko HDM Maintenance

Recommended Oil

Specifies Mobile Vactra No 2 oil for linear rails, ball screws, and carriages.

Linear Rail and Ball Bearing Carriage Maintenance

General maintenance advice for keeping linear rails and guides in optimal condition.

General Maintenance

Daily and regular maintenance tasks like vacuuming, wiping, and oiling.

Lubricating the Axes

Detailed instructions for lubricating the machine's axes with oil.

Tramming the HDM

What is Tramming and Why Is it Important?

Explanation of tramming and its importance for cut quality and accuracy.

Identifying and Defining Tram

Defines the two types of tram: Nod (front-to-back) and Yaw (side-to-side).

Tramming

Procedures for correcting tramming issues using shims and adjustments.

Adjusting Nod

Steps for adjusting the spindle's nod using shims.

Adjusting Yaw

Steps for adjusting the spindle's yaw by gently tapping the spindle mount.

Tools to Help You Tram

Recommendations for precision tramming tools and calibration systems.

Extras

Troubleshooting Guide

A guide to common problems and their potential reasons and resolutions.

Carbide 3D Shapeoko HDM Specifications

General IconGeneral
ConnectivityUSB
Supported File FormatsG-code
Frame MaterialSteel
Control SystemCarbide Motion
Power Requirements110V or 220V AC
Positioning Accuracy0.0254 mm (0.001 in)

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