EasyManua.ls Logo

Carbolite CWF - User Manual

Carbolite CWF
16 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
Installation, Operation &
Maintenance Instructions
1100°C - 1300°C Chamber Furnaces
types CWF, BWF & RWF
This manual is for the guidance of operators of the above Carbolite products
and should be read before the furnace is connected to the electricity supply.
CONTENTS
Section page
1.0 Symbols & Warnings 1
2.0 Installation 3
3.0 Operation 5
4.0 Maintenance 6
5.0 Repairs & Replacements 8
6.0 Fault Analysis 10
7.0 Circuit Diagrams 12
8.0 Fuses & Power Settings 15
9.0 S
p
ecifications 16
Manuals are supplied separately for the furnace controller
(and overtemperature controller when fitted).
Please read the controller manuals before operating the furnace.
1.0
MF02
Question and Answer IconNeed help?

Do you have a question about the Carbolite CWF and is the answer not in the manual?

Summary

Symbols and Warnings

Switches and Lights

Explains the function of supply and heat indicator lights on the furnace.

Warning Symbols

Details the meaning of hazard symbols like electrical shock and hot surfaces.

Installation

Unpacking and Handling

Provides instructions on how to unpack and safely move the furnace unit.

Siting and Setting Up

Guidelines for placing the furnace in a suitable location with proper ventilation.

Electrical Connections

Details necessary electrical hookups, including supply types and wiring.

Universal Wiring

Explains how to reconfigure wiring for different supply voltages and phases.

Operation

Operating Cycle

Step-by-step guide on how to start, operate, and shut down the furnace.

General Operating Notes

Important considerations for maintaining element life and preventing damage.

Atmospheres

Discusses the use of inert or oxidizing gases and expected air content.

Operator Safety

Crucial safety measures for operators to prevent burns and accidents.

Maintenance

General Maintenance

Information on routine cleaning and replacement of consumable parts.

Calibration

Procedures for recalibrating the temperature controller and thermocouple.

After Sales Service

Details on contacting service engineers for repair and calibration.

Recommended Spares Kits

List of essential spare parts recommended for purchase.

Power Adjustment

Guidance on adjusting the power limit parameter (OP.Hi).

Repairs and Replacements

Safety Warning - Disconnection from Supply

Emphasizes the critical safety step of disconnecting power before any repair.

Safety Warning - Refractory Fibrous Insulation

Precautions for handling potentially hazardous fibrous insulation materials.

Temperature Controller Replacement

Instructions for safely removing and replacing the temperature controller.

Solid-state Relay Replacement

Steps for removing and installing a new solid-state relay.

Thermocouple Replacement

Detailed guide on how to replace the furnace thermocouple.

Panel Element Replacement (CWF & BWF)

Instructions for replacing heating elements housed in panel carriers.

RWF Element Replacement

Procedure for replacing the specialized RWF heating elements.

Door Plug Replacement

Guide on how to replace the door plug assembly.

Fuse Replacement

Instructions on identifying and replacing blown fuses.

Fault Analysis

Furnace Does Not Heat Up

Troubleshooting steps for when the furnace fails to reach temperature.

Furnace Overheats

Diagnosing issues causing the furnace to exceed the set temperature.

Circuit Diagrams

Single Phase

Schematic diagram for single-phase furnace wiring configurations.

2-phase with neutral

Diagram for 2-phase connections; inquiry required for specific details.

Higher Voltages

Notes on circuit diagrams applicable to higher voltage single and 3-phase models.

3-phase “universal” wiring

Diagrams for 3-phase wiring including neutral and delta configurations.

3-phase without neutral

Circuit diagram for 3-phase star connections without a neutral line.

Fuses and Power Settings

Fuses

Table detailing fuse types (F1-F3) and ratings for different furnace models.

Power Settings

Overview of power limit settings (OP.Hi) for various furnace models and voltages.

Specifications

Models Covered by this Manual

List of furnace models with their maximum temperature, power, and dimensions.

Environment

Recommended operating temperature and humidity ranges for the furnace.

Carbolite CWF Specifications

General IconGeneral
BrandCarbolite
ModelCWF
CategoryFurnace
LanguageEnglish

Related product manuals