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Carel IR96

Carel IR96
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CONTENTS
General features . . . . . 1
Models available . . . . . 1
Main features of the Infrared Series . . . . 2
Front panel and buttons . . . . . 4
LED display - Indicators . . . . . 4
Keypad . . . . . 5
Installation . . . . . 6
Standard configuration . . . . . 6
Cautions . . . . . 7
Selection of the main working parameters - Other important parameters . . . 8
List of the working parameters to be checked before starting the unit . . . 9
How to modify the working parameters . . . . 10
Gaining access - How to modify the parameters . . . . 10
How to exit the procedure - How to exit the procedure without memorizing the modified data . . 10
Reset procedure . . . . . 11
Remote control unit . . . . . 12
Technical specifications - Keypad description . . . . 12
Buttons used to activate/deactivate the use of the remote control unit . . . 12
Buttons used to modify the main parameters (directly accessible buttons) . . . 13
Buttons for the remote control of the IR instruments . . . . 13
How to use the remote control unit . . . . 13
Access without code . . . . . 13
Access with code . . . . . 14
Further information . . . . . 15
Configuration parameters - The password . . . . 15
/ = parameters for the management of the temperature sensors . . . 16
r = parameters for the temperature regulation . . . . 18
c = parameters for the compressor management . . . . 19
d = parameters for the defrost management . . . . 21
A = parameters for the alarm control . . . . 24
F = parameters for controlling evaporator fans . . . . 28
Summary diagram of the evaporator fan operation . . . . 29
Notes for the new release . . . . . 31
Wiring diagrams . . . . . 34
Wiring diagram for multiple units - IR32 panel mounting connections . . . 34
Operating states of the equipment . . . . 38
Sequence of main phases . . . . . 38
Alarms and troubleshooting . . . . . 39
What to do if the IR32S, IRDRSE/S0 fails to work . . . . 41
What to do if the IR32Y fails to work . . . . 41
What to do if the IR32P or IR32C, IRDRC fails to work . . . 43
Technical characteristics . . . . . 44
Temperature/resistance ratios for NTC thermistors. . . . 48
IR32 dimensions . . . . . 50
Code numbers for ordering controls and accessories . . . 51
IR96: microprocessor-based freezer controller . . . . 53
New functions . . . . . 53
Technical features -- Connections . . . . 55
Ir96: keys functioning . . . . . 56
Functioning . . . . . 56
IR96: parameters . . . . . 58
Parameters modification . . . . . 58
New-set values memorisation . . . . . 58
List of parameters . . . . . 59
Description of particular parameters and performances . . . 61
Memorisation of minimum/maximum temperature . . . . 61
Functioning of the relay 4 . . . . . 61
Type of sensor - Digital Inputs Configuration . . . . 61
IR96: alarms . . . . . 62
Dimensions . . . . . 62

Table of Contents

Questions and Answers:

Carel IR96 Specifications

General IconGeneral
BrandCarel
ModelIR96
CategoryController
LanguageEnglish

Summary

Front Panel and Keys

Keypad

Details the functions of the front panel buttons (aux, PRG/mute, SEL, def).

Installation

Installation

Step-by-step guide for inserting and fastening the instrument into a panel.

Connection

Instructions for electrical connections, sensors, and power supply.

Cautions

Important warnings regarding installation circumstances and electrical connection precautions.

Selection of the Main Working Parameters

Setting the Main Working Parameters - Ambient Set-point

How to set the ambient set-point and confirm the new value.

Setting the Differential (Hysteresis of the Regulator)

How to adjust the differential (hysteresis) for temperature regulation.

Defrost Parameters

Defrost Parameters

Lists and explains parameters related to defrosting (dI, dP, d0, dt).

List of the Working Parameters to be Checked Before Starting the Unit

How to Modify the Working Parameters

Gaining Access

Instructions for accessing 'F' and 'C' parameter groups using keypad.

How to Modify the Parameters

Step-by-step guide for changing parameter values using the keypad.

How to Exit the Procedure

Procedures for memorizing or discarding modified parameter values.

Reset Procedure

Remote Control Unit

How to Use the Remote Control Unit

Access Without Code

Steps to enable transmission and modify parameters without an access code.

Access with Code

Steps to enable transmission using a specific access code.

How to Select the Access Code

Guide to setting and removing remote control access codes using H3 parameter.

Further Information

The Password

Details how to access 'C' parameters using a password (22).

= Parameters for the Management of the Temperature Sensors

0: Type of Sensor

How to select NTC or PTC sensor type and factory settings.

C: Calibration Offset

C: Calibration Offset

How to adjust the displayed temperature for calibration.

r = Parameters for the Temperature Regulation

Regulation Parameters

Lists and describes regulation parameters (rd, r1, r2, r3).

rd: Regulation Delta

Setting the differential (hysteresis) for temperature regulation.

c = Parameters for the Compressor Management

c0: Delay in Switching On Compressor and Fans

Sets delay before compressor starts after equipment power-on.

c1: Minimum Time Between Two Start-ups of Compressor

Minimum interval between compressor start-ups.

c2: Minimum Compressor Down-Time

Minimum time the compressor must remain inactive.

c3: Minimum Compressor Operating Time

c3: Minimum Compressor Operating Time

Minimum period the compressor must operate.

c4: Duty Setting or Safety Relay

Controls compressor operation during sensor faults.

d = Parameters for the Defrost Management

Defrosting Parameters

Lists and describes defrost parameters (d0, dl, dt, dP).

d0: Type of Defrosting

Selects between resistance or hot gas defrosting.

dl: Interval Between Two Defrost Cycles

Sets the time interval between consecutive defrost cycles.

A = Parameters for the Alarm Control

Ad: Temperature Alarm Delay

A4: Configuration of Multi-function Digital Input

Defines the effect of the multi-function digital input based on parameter A4 values.

A4=5: Door Switch

F = Parameters for Controlling Evaporator Fans

IR96: Microprocessor-Based Freezer Controller for Medium or Low Temperature Range Forced Air Units

Operating States of the Equipment

Alarms and Troubleshooting

Defective or Incorrect Operation

How the microprocessor signals malfunctions and related actions.

Description of the Main Alarm Signals

Explains common alarm signals (E0, E1, AI, Ad, LO, HI, EA/EB/EE, Ed, dF).

HI FLASHING: High Temperature Alarm

Explains the high temperature alarm indication and checks.

EA, EB, EE: Data Acquisition Error. RESET PROCEDURE

Describes data acquisition errors and the reset procedure.

Ed FLASHING: Defrost End by Timeout

Explains defrost end by timeout errors and checks.

What to Do If the Remote Commander Does Not Work

Troubleshooting steps for a non-functional remote control.

What to Do If the IR32 S, IRDRSES0 Fails to Work

Troubleshooting guide for IR32S, IRDRSE/S0 models.

What to Do If the IR32 Y Fails to Work

Troubleshooting guide for IR32Y models.

What to Do If the IR32 P or IR32 C, IRDRC Fails to Work

Troubleshooting guide for IR32P, IR32C, IRDRC models.

Technical Characteristics

Summary of All the Parameters

Sensor Parameters

Table summarizing sensor parameters (/0 to /6).

Control Parameters

Table summarizing control parameters (rd, r1, r2, r3).

Compressor Parameters

Table summarizing compressor parameters (c0 to c6).

Defrost Parameters

Table summarizing defrost parameters (d0 to dC).

Notes for Controls with Serial Numbers Below 5,000

Reset Procedure for Units with Serial Number Below 5000

Specific reset procedure for units with serial numbers below 5000.

Code Numbers for Ordering Controls and Accessories

IR96: Buttons Functioning

IR96: Parameters

First Level:

Accessing frequent parameters without a password.

Second Level:

Accessing configuration parameters requires a password.

Parameters Modification:

Step-by-step process for modifying parameter values.

New-Set Values Memorisation:

How to save modified parameter values and exit.

List of Parameters

Alarm Parameters

Table summarizing alarm parameters (A0-A7).

Fan Parameters

Table summarizing fan parameters (F0-Fd).

Description of Particular Parameters and Performances

IR96: Alarms

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